This section provides an overview for permanent magnet motors as well as their applications and principles. Also, please take a look at the list of 18 permanent magnet motor manufacturers and their company rankings. Here are the top-ranked permanent magnet motor companies as of November, 2024: 1.Ohio Electric Motor, Inc, 2.CMI Integrated Technologies, 3.Nidec Motors.
Table of Contents
Engaged in research on nitride semiconductor growth using the MBE method at Waseda University Graduate School. After graduating from graduate school in 2016, he joined a non-ferrous metal manufacturer.
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A Permanent Magnet Motor is a motor that incorporates a permanent magnet with an electromagnet in the rotor. Motors are classified into AC motors and DC motors, and permanent magnet motors are one type of AC motor. AC motors are further divided into induction motors, which are driven by induction electromotive force, and synchronous motors, which are driven by magnetic attraction. A permanent magnet motor is a type of synchronous motor.
Induction motors are inexpensive and widely used motors, and permanent magnet motors are characterized by their higher efficiency compared to induction motors. However, PM motors are more complex and expensive due to the number of parts used, such as permanent magnets.
Increased carbon dioxide emissions due to the increased use of fossil fuels has increased the need for global warming countermeasures, and energy conservation has become a focus of attention. As a result, motors that consume electricity are required to be even more efficient. Against this backdrop, the use of permanent magnet motors are being considered in a wide range of fields.
Permanent Magnet Motors are used in industrial applications and small components. The following are examples of permanent magnet motor applications:
Permanent Magnet Motors are highly efficient and require precise positioning in many applications. Therefore, they are often used with an inverter or servo controller as the power source to control the number of revolutions and angle of rotation.
Elevators and robot arms require high positioning accuracy, for which permanent magnet motors are suitable.
In recent years, electric vehicles are becoming more and more popular, and high-efficiency permanent magnet motors are also attracting attention.
Permanent Magnet Motor is composed of a stator, a rotor, and a housing.
The stator consists mainly of coils coated with varnish. Coils of different phases surround the rotor, and a magnetic field is generated when an electric current is applied. The generated magnetic field changes in a rotating manner as the power supply phase changes.
A permanent magnet is fixed to the rotor, which is attracted to the magnetic field of the stator. Since the magnetic field of the stator is changing so that it rotates, a force is applied to the rotor so that it rotates. This is the principle of rotation of the permanent magnet motor.
Since voltage is applied to the stator to carry current, it is insulated by a housing to prevent ground fault. The stator also generates heat due to the current, which is cooled by the fins of the housing.
Permanent Magnet Motors can be broadly classified into SPM and IPM motors.
SPM motors have permanent magnets installed on the surface of the rotor. SPM stands for "Surface Permanent Magnet Motors".
SPM motors are characterized by a large effective magnetic flux and low torque ripple. Therefore, although SPMs can be used in high-performance servo applications, they are not suitable for high-speed rotation due to concerns about magnet dropout. To address this issue, the cogging torque can be reduced by improving the super magnetic force distribution.
IPM motors are products with permanent magnets embedded inside the rotor. IPM stands for "Interior Permanent Magnet" and is also called an embedded magnet synchronous motor.
Since there is a large degree of freedom in the shape and arrangement of the magnets, the maximum speed can be flexibly controlled at the design stage. Recently, PM motors are used in HV and EV motors, and are also applied to refrigerators and air conditioners.
When permanent magnet motors were first developed, they had a stator winding structure with a full section winding system similar to that of induction motors. Later, a brushless type was developed for DC motors. The winding system was the concentrated winding system, which was also used in the permanent magnet motor.
As a result, energy loss due to winding resistance could be suppressed, resulting in higher efficiency and energy savings. The IPM motor allows flexible control of the maximum speed.
Thus, as the permanent magnet motor has undergone technological innovation, new products have been developed one after another, contributing to higher efficiency.
*Including some distributors, etc.
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Ohio Electric Motor, Inc, established in 1989 in Banardsville, Ohio, USA, is a manufacturer of electric motor products. The products areAC motors, DC motors, gear motors, and motor accessories that provide stable mechanical power, efficient operation, and versatile speed control, ensuring enhanced equipment performance and energy utilization. The AC motors offer optimum solutions for industrial machinery, appliances, and HVAC systems, while their DC motors provide precise control and compatibility with battery-powered applications. Gear motors combine motion and power transmission, and motor accessories enhance motor functionality. These products find applications in industries such as manufacturing, automotive, agricultural, and material handling.
NMB Technologies Corporation, founded in 1951 with facilities in the USA, is a MinebeaMitsumi Group company and a manufacturer of electromechanical and semiconductor components such as small motors, backlights, sensors, and wireless technology. The company's products include cooling fans, precision small motors, mechanical bearing assemblies, battery protection components, and programmable drivers. NMB Technologies Corporation also offers custom design, engineering, and manufacturing to its customers in the automotive, robotics, medical, consumer technology, and industrial markets.
Everson Tesla Inc., established in Nazareth, Pennsylvania in 1926 is a manufacturer of coils, motors, magnets, superconducting magnets, and superconducting systems. The company's product portfolio includes electromagnetic coils, solenoids, and custom-designed coils, permanent magnets, electromagnets, and rare-earth magnets. Their products find applications in medical imaging, research, and high-energy physics. The company serves markets including Scientific Research and Laboratories, Medical Imaging, Industrial Automation, Aerospace and Defense. The company also offers customized services and technical support.
Integrated Magnetics was established in 1955 and based in Culver City, CA, as a manufacturer of permanent magnets, precision magnetic assemblies, electro-mechanical components, and custom electrical machines built for commercial, industrial, technical, and mission-critical applications. The company produces motors, rotors, halbach arrays, linear & rotary actuators, as well as motion & position sensors, alternators, and generators. The company serves the defense, aerospace, transportation, medical, and semi-conductor industries by offering services including finite element analyses, and quality planning & assurance. They also offer CNC machining, grinding programming, machine tooling & fixturing, and inspection tooling for industrial automation and energy sectors.
Nidec Corporation traces its roots all the way back to 1908. The company has established itself as an international conglomerate that handles virtually everything that spins and moves. Through its over 300 subsidiaries across the globe, the company manufactures motors that run the spectrum from tiny precision motors in cell phones to motors powering heavy commercial and industrial equipment. The company and its subsidiary's power devices and machines are used in many industrial and personal sectors including agriculture, exercise equipment, HVAC, and refrigeration. Products and services include many varieties of motors, drives, and generators.
Dietz Electric was founded in 1974 and is based in Milwaukee, Wisconsin. Dietz Electric is a broad-line stocking distributor offering electric motors, drives, and power transmission products. Dietz Electric also offers customization options to test, manufacture, modify, and repair all product offerings. Product offerings include electric motors, hazardous locations motors, custom electric motors, variable frequency drives, motor controls, power transmission solutions, and specialty items such as purge systems, Uras vibrators, disc brakes, transformers, and AC line reactors.
Sinotech is based in Portland, Oregon with offices in China. Sinotech is a distributor for custom-engineered electrical motors, motor components, and mechanical components manufactured in China. Sinotech’s motors include AC motors, DC motors, brushless DC motors, slotless high speed BLDC motors, stepper motors, cordless motors, gear motors, servo motors, and miniature motors. Motor components include laminations, wound coils, armature and field coils, brushes, and communicators. Mechanical components include assemblies, die castings, investment castings, sand castings, shafts, steamed metal parts, tubular metal parts, machined extrusions, plastic parts, rubber parts, and secondary processing.
Comer S.r.l., founded in 1958 and headquartered in Vigevano, Italy, is a manufacturer of electric motors. The company offers an array of products, including asynchronous motors with a squirrel-cage rotor made of aluminum in larger sizes and copper slots, synchronous motors with rare-earth permanent magnets characterized by extremely high torque and power values, and DC motors ranging from size 80 to 200. These products find applications in flowave swimming pools, mini wind farms, fluid circulation equipment pumps, braking system compressors, and cabin ventilation and air conditioning systems.
Hitachi, Ltd was established in 2002 and headquartered in Chiyoda-ku, Tokyo is a manufacturer of industrial electrical equipment and system solutions. The company offers an extensive and diversified product portfolio including industrial drive systems, power electronics, energy-related equipment, power distribution systems, and various other industrial solutions. These products serve as integral components that drive advancements in industrial capabilities across diverse sectors by playing a pivotal role in promoting energy conservation and storage, automating robot systems in large factories, enabling smarter manufacturing through digital solutions, and facilitating efficient transportation within industrial facilities.
TOYO DENKI SEIZO K.K. founded in 1918 and headquartered in Tokyo, Japan, is a manufacturer that is engaged in three main areas of business that includes transportation systems, industrial systems, and information systems. They provide electrical equipment such as motors, generators, transformers, and control systems. These products cater to various industries including manufacturing, energy, and transportation. Their products are utilized in applications such as industrial machinery, power generation, and transportation systems. The company also answers customer inquiries through postal, mail, and telephone contact.
MinebeaMitsumi Inc. was incorporated in 1951in Japan and manufactures and supplies machined components, and electronic devices and components globally. It operates through four segments: machined components, electronic devices and components, MITSUMI Business, and the U-Shin business segment. MinebeaMitsumi specializes in bearing products including spherical, roller, rod end, and ball bearings for aerospace. MinebeaMitsumi also produces products including precision mechanical assemblies, fasteners, other special components including clutches and brakes, motors, blowers, sensors and lighting devices. Additionally, MinebeaMitsumi offers its products for use in PCs and peripheral equipment, information and telecommunications equipment, household electrical appliances, automobiles, and aerospace.
O.M.E. Motori Elettrici s.r.l., founded in 1967 in Mandolossa, Italy, is a manufacturerof electric motors and generators. The product range includes asynchronous electric motors, synchronous generators, custom-designed electric machines, and variable speed drives for stable and efficient power solutions, ensuring optimal performance and energy utilization in various applications. The asynchronous motors offer robust operation and optimum power output, while synchronous generators provide precise power generation and synchronization capabilities. Custom electric machines cater to specific industry needs, and variable speed drives enhance motor control and energy efficiency. These products find applications in industrial machinery, automotive, renewable energy, and marine.
Changzhou Sunrise Electric Motor Company, established in 2004 in Shaanghai, China, is a manufacturer of brushed and brushless electric motors. The product range includes AC motors, DC motors, gear motors, and custom motor solutions for optimum and efficient mechanical power, enabling various applications with improved performance and energy utilization. The AC motors offer comprehensive power solutions for industrial machinery and appliances, while DC motors provide precise control and compatibility with battery-powered devices. Gear motors combine motion and power transmission, and their custom motor solutions cater to specific industry needs. These products are used in manufacturing, automation, robotics, and automotive.
Enneng, established in 2008 in Shandong, China, is a manufacturer of energy-saving motor products. The product range includes optimum-efficiency motors, variable frequency drives (VFDs), motor control systems, and energy management products. These offerings provide reduced energy consumption, enhanced motor performance, precise control, and improved operational efficiency, contributing to sustainable energy utilization. The advanced motors offer significant energy savings compared to traditional motors, while VFDs enable speed control and energy optimization. These products find applications in industries such as manufacturing, HVAC, water treatment, and energy-intensive processes.
Anaheim Automation, Inc. is a manufacturer and service provider specializing in motion control products established in 1966 in Anaheim, California, USA. The company produces a wide range of motion control products, including linear guides for moving machine tables along an X or Y axis, integrated circuits, and gear motors. It also offers customization services to clients requiring additional support, including wiring, redesign, and private labeling. The company's products are primarily used in the robotics, food processing, and medical diagnostics sectors.
ABB E-mobility provides electric vehicle charging solutions for customers around the globe. ABB E-mobility offers DC fast chargers as well as AC chargers with focus on reliability and uptime. Since 2010, ABB E-mobility has sold over 50,000 DC fast chargers and over 1 million total AC chargers. ABB E-mobility offers home single and multi-charge units, retail, workplace, and hospitality charge units, electric vehicle fleet sales, as well as public transportation. Additionally, numerous digital solutions and software services are available.
Hybrid Electronics is a global distribution specialist of electronic components, with access to over 50 million unique components. Among the markets HE serves are the aerospace, automotive, communications, defense, industrial, medical, national security, and test & measurement industries. In addition to components, HE also provides quality and compliance testing, counterfeit detection, upscreening, and other forms of quality control. Examples of component subtypes that HE offers include ICs, batteries, capacitors, semiconductor products, sensors, circuit protection, interconnectors, filters, optoelectronics, relays, switches, power supplies, and cables and cable assemblies.
AutomationDirect.com was founded in 1994 to provide solutions for the industrial automation market and has been growing its list of offerings ever since. AutomationDirects’ extensive catalog includes individual components such as cables, various controls, I/O devices, relays, gauges, fittings, and sensors to complete systems. Many parts and devices, especially PLC units are customizable. AutomationDirect.com also provides support via video instructions, online manuals, a learning library, an active community forum to further assist customers.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Ohio Electric Motor, Inc |
13.8%
|
2 | Nidec Motors |
8.3%
|
3 | CMI Integrated Technologies |
8.0%
|
4 | NMB Technologies Corporation |
6.8%
|
5 | Everson Tesla Inc. |
6.5%
|
6 | ABB E-mobility |
6.2%
|
7 | O.M.E. Motori Elettrici s.r.l. |
5.8%
|
8 | TOYO DENKI SEIZO K.K. |
5.7%
|
9 | Dietz Electric Co., Inc. |
5.5%
|
10 | Comer S.r.l. |
5.1%
|
Derivation Method
The ranking is calculated based on the click share within the permanent magnet motor page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 7 | 50.0% |
Japan | 3 | 21.4% |
Italy | 2 | 14.3% |
China | 2 | 14.3% |