This section provides an overview for deformed wire as well as their applications and principles. Also, please take a look at the list of 33 deformed wire manufacturers and their company rankings. Here are the top-ranked deformed wire companies as of November, 2024: 1.Beta Steel, 2.Wire Products, Inc., 3.Kobe Steel USA Inc..
Table of Contents
Deformed wire is a versatile medium-sized wire, processed into various cross-sectional shapes beyond the standard round, hexagonal, square, and rectangular forms.
Offering significant cost savings over traditional cutting, grinding, and sheet metal processing, deformed wire can be manufactured through cold drawing or cold rolling. Its benefits include weight reduction, yield improvement, process simplification, enhanced accuracy, and a smoother metal surface.
Deformed wire springs exhibit superior spring properties when their cross-section is altered. Through quenching and tempering, they gain excellent straightness, an expanded elastic limit, and a high yield point, leading to enhanced durability. Deformed wire materials encompass a range of options, including carbon steel, alloy steel, stainless steel, copper and copper alloys, and titanium and titanium alloys.
Deformed wire finds application across a broad spectrum, from mechanical components like split pins and springs to ski edges, necklaces, electric heating wires for carpets, wristwatch bands, eyeglass frames, guitar fret wires, and model rails. Additionally, it plays a crucial role in automotive piston ring and transmission parts, various industrial machinery, and the oil, gas, mining, water, paper, and pulp industries, as well as wire rope for forestry and cranes.
Deformed wire is utilized in home appliances, office automation equipment, automobile clutches, brakes, wiper arms, cigarette lighters, and bicycle brakes, typically as springs. A deformed cross-sectional shape can achieve a higher load capacity and longer service life compared to traditional round springs, allowing for more compact and lightweight designs with the same torque.
Deformed wires, with their varied cross sections, are produced by cold drawing or cold rolling coils, typically of circular cross-section materials. The material undergoes surface treatment, stretching through a die, re-coiling, and, if necessary, annealing. Specifically for spring materials, deformed wires are quenched and tempered.
For instance, the durability of a torsion spring made from circular wire can be about twice that of a deformed wire with the same outside diameter and coil number. Similarly, with equal coil turns and free length, the durability can increase sixfold.
Various surface treatments, such as zinc or zinc-aluminum alloy coating, enhance corrosion resistance and aesthetic appeal. Resin coatings for color identification and coloration of stainless steel are also common.
Deformed wire is available in an array of materials, including iron wire, steel wire, piano wire, stainless steel wire, aluminum wire, phosphor bronze wire, brass wire, copper wire, special steel, and nickel silver. Iron wire categories include annealed, carbon steel for cold heading, galvanized, and zinc-aluminum plated.
The hardness levels range from HRC40-50 for piano wire, HRC35-45 for hard steel wire, HRC45-52 for oil tempered wire, HRC95-105 for dull wire, to HRC35-45 for stainless steel wire.
Deformed wire packaging options include coils, reel-less coils, carriers, and reels. The cross-sectional shapes encompass flat, square, half-round, trapezoidal, triangular, pentagonal, hexagonal, oval, diamond-shaped, tapered, talc-shaped, convex-shaped, spectacle, half-round spectacle, and round buckled trapezoidal wires.
Deformed wire, with its unique functionality, facilitates achieving a product state close to the final desired outcome, simplifying manufacturing processes by negating the need for additional surface processing and reducing costs.
Modifying the properties of each base material type ensures suitability for specific applications. In low-carbon steels, hardened rolling and tempering aid forming and post-processing. For high-carbon and alloy steels, oil tempering and induction hardening homogenize the steel microstructure, improving tensile strength and fatigue properties. Stainless steels benefit from hardened rolling and tempering as well.
*Including some distributors, etc.
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Wieland Metals, Inc., established in 1980, is based in Illinois, United States, as a manufacturer of copper alloy extruded and rolled products. It specializes in manufacturing various products, such as strips, sheets, rods, sectional rods, and finned tubes. It also manufactures alloy tubing, machined and wrapped bushings, slide bearings, and slippers. The company is a subsidiary of Wieland Group and has obtained several ISO certifications, including ISO 9001:2015, ISO 45001:2018, and ISO 14001:2015. Its manufactured products are utilized across the USA, Canada, Mexico, Austria, and France for metalworking, construction, and manufacturing industries.
Wire Mesh Company (WMC), a part of the Turia Group, is a manufacturer of steel wire products founded in 2003 and headquartered in The Woodlands, TX, with additional facilities in Illinois, California, Texas, South Carolina, and Pennsylvania. The company’s production line is segmented into the construction wire division which comprises pencil rods, rack decks, PC strands, and building & engineered wire mesh made of steel wire and in compliance with ASTM A1064 regulations. The industrial wire segment comprises low, medium, and high carbon steel wires such as wire forms, HDMB, spooled box, galvanized, and bright basic wires.
Kobe Steel USA Inc. serves as the US headquarters for Kobe Steel, Ltd. (KOBELCO), a Japanese manufacturer established in 1905. The company specializes in steel, aluminum, and copper products, as well as welding, industrial, and construction machinery. KOBELCO offers a wide range of products for the automotive industry, construction sites, civil engineering projects, energy infrastructure, and transportation systems. The company also develops technologies for environmental cleanup and recycling, including water treatment. Notably, KOBELCO implements strategies to reduce carbon dioxide emissions during production, such as generating electricity from steam and warm water discharge.
Beta Steel, founded in 1992 and headquartered in Sterling Heights, Michigan, USA, is a manufacturer of steel wire, rod, and bar products. The product offerings such as cold head fasteners, wire forms, threaded rods, muffler hangers, and rivets are characterized by robust strength, adaptability and consistency in quality. These products find applications across a wide range of industries, including construction, automotive manufacturing, industrial equipment production, and more. With advanced technology, it offers essential materials for the construction of durable structures and the manufacturing of various industrial components while maintaining its emphasis on quality and environmental responsibility.
Fayette Custom Wire Products is a manufacturer of custom wire forms that is headquartered in Scottsdale, Pennsylvania and was established in The company offers to manufacture from design, engineering, and production of custom wire forms that includes carbon steel, stainless alloy, and aluminum wires. This may range from special shapes, cold-drawn wires, straight and cut rod, and fabrication of heavy-duty steel grating. The company also provides machining services such as CNC machining centers from milling to turning. Furthermore, the company also extends to inventory management, engineering support, and electronic data interchange.
voestalpine Roll Forming Corporation, an American manufacturer headquartered in Shelbyville, Kentucky and specializing in custom roll formed metal components, was founded in 1947 as Roll Forming Corporation and currently a subsidiary of voestalpine AG (voestalpine Group). The company utilizes its capabilities to produce various metal components, including roll forming, tube milling, tube bending, tube laser cutting, and 5-axis laser cutting. Other capabilities include laser, robotic, and titanium welding. The company supplies these components to diverse sectors, including aerospace, construction, material handling and fulfillment, as well as off-highway equipment. Other industries served include electric vehicles, medical, solar and renewables, transportation, vertical farming.
Singhania International Ltd. is a manufacturer of carbon, alloy and stainless-steel wires. The company is based in Ludhiana, Punjab, India and has been in operation since 1995. The company specializes in producing, procuring and supplying steel wires as well as ferro alloys, steel rounds, ores and minerals, fasteners, and chemicals. Its product range includes ferro molybdenum, ferro titanium-70, ferro titanium-70, and low carbon ferro chrome-nitride serving sectors such as steel, construction and manufacturing industries. Singhania International offers services like technical consultation, training and customization.
Systematic Group, established in 2000 and headquartered in Mulund (West), Mumbai, India is a manufacturer of steel wires, galvanized iron wire, high and low carbon steel wires, and other wire products. The company steel wires are engineered for highly specialized applications in the power and transmission industry, infrastructure, auto-ancillary, agriculture and allied engineering industries. steel wires to undergo extreme customization to match exact specifications of our customers and provide surface treatment solutions for steel products.
Alloy Wire International (AWI) is a British manufacturer of wire products established in 1946 and based in Brierley Hill, United Kingdom. The company specializes in flat, round, and shaped wires made from various alloys in a range of diameters as well as 0.11-0.35mm knit wire meshes and 0.05-10mm rope or strand wires, all of which are mainly manufactured from titanium, stainless steel, copper or nickel. AWI also offers custom design and engineering, as well as quality assurance services to customers with unique specifications. Some of their clients include Schlumberger, Halliburton, Baker Hughes, and Rolls-Royce.
Nippon Steel SG Wire Co., Ltd. is a manufacturer of steel wire products, established in 1938, and headquartered in Chiyoda-ku, Tokyo, Japan. Its diverse product range includes oil tempered wire, piano wire for valve springs, hard drawn steel wire, shaped wire, and plated wire. These products find application in various industries, including automobiles, home appliances, precision equipment, and civil engineering construction The company acquires public certifications such as JIS and ISO. The company also actively promotes quality assurance activities across the entire supply chain, encompassing raw material procurement, manufacturing, shipping, and distribution.
Nippon Seisen, established in 1951 and headquartered in Osaka, Japan, is a manufacturer of stainless steel wires and metal fibres. The company's main products are types of stainless steel wires including spring wires, micro wires, shaft wires and cold heading wires which are applied to vehicles, air crafts, office automation appliances, electric appliances, medical instruments, commodities and leisure goods. It also offers high alloy titanium wires and metal fibres under the brand name NALSON used for cushioning materials, heat resistance and anti-static application.
Komachine Inc., founded in 2017, is a South Korean manufacturer headquartered in Yongin, Gyeonggido, providing marketing and trading platform for the machine industry. The company operates the Komachine platform, allowing machinery manufacturers to register and showcase their new and replacement machines and parts. The platform connects these manufacturers with global buyers, facilitating transactions and exports at relatively low costs. Currently, there are around 4,000 registered suppliers offering a total of 85,000 products on the platform. Komachine Inc. received the presidential award and ministry awards in South Korea and won international startup competitions like Echelon Asia Summit in Singapore and TechBBQ in Denmark.
Ulbrich Stainless Steels and Special Metals Inc., founded in North Haven, CT, in 1924 is a manufacturer of precision metal products. The company's product portfolio includes Precision Machined Components, sheet metal fabrication, metal stamping, die casting and forging and welding and assembly services. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company also provides services including national distribution, product selection, customized services, technical support and customer service.
Raajratna Stainless Wire USA, Inc., established in 1990 and based in Ahmedabad, Gujarat, India, is a manufacturer and supplier of Stainless Steel and nickel Alloy products. The company's product range includes Stainless Steel and Nickel Alloy Wires, Stainless Steel Cold Heading Wires, Stainless Steel and Nickel Alloy Welding Wires, Stainless Steel and Nickel Alloy Round Bars, and Stainless Steel Reinforcement Bars. These products are used in applications such as springs, welding, and medical devices. They primarily serve industries such as construction, healthcare, manufacturing, and welding. The company offers services including production, export, supply chain management, and technical support.
Gibbs Interwire is a distributor of strip coil and wire products, founded in 1956 and located in Southington, United States of America. The company supplies stainless steel strips and slit coils, spring tempered strips, precision rolled coils and strips, and high carbon steel strips. It also offers carbon spring wires, stainless steel spring wires, red metal spring wires, and nickel alloy spring wires. Its stainless steel strips and slit coils are available in a large variety of alloys. It serves diverse industries, including aerospace, agriculture, automotive, chemical processing, and construction.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Wire Products, Inc. |
10.1%
|
2 | Beta Steel |
10.1%
|
3 | Kobe Steel USA Inc. |
10.1%
|
4 | Fayette Custom Wire Products |
7.1%
|
5 | Wire Mesh Company |
6.1%
|
6 | voestalpine Roll Forming Corporation |
5.1%
|
7 | Ozonite |
4.0%
|
8 | Bruker-Spaleck GmbH |
3.0%
|
9 | Vidushi Wires Private Limited |
3.0%
|
10 | EASTERN REINFORCING LTD |
3.0%
|
Derivation Method
The ranking is calculated based on the click share within the deformed wire page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 26.1% |
India | 6 | 26.1% |
China | 3 | 13.0% |
Japan | 2 | 8.7% |
Germany | 2 | 8.7% |
Austria | 1 | 4.3% |
United Kingdom | 1 | 4.3% |
Republic of Korea | 1 | 4.3% |
Canada | 1 | 4.3% |
12 products are listed.
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