This section provides an overview for electronic micrometers as well as their applications and principles. Also, please take a look at the list of 10 electronic micrometer manufacturers and their company rankings.
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An electronic micrometer, also known as an electrical comparator, is a precision instrument that uses a contact-type measuring probe to convert small physical displacements into electrical signals for measurement. This device measures variations in electrical resistance, electrostatic capacitance, and electromagnetic induction resulting from probe displacement.
Electronic micrometers are used in precision engineering for measuring dimensions such as height, depth, and thickness. They are particularly useful for measuring eccentricity in rotating bodies, oscillation, and vibration in parts, and are prevalent in manufacturing where high accuracy is required. Most models can measure with a precision of up to 1µm.
Electronic micrometers function by detecting displacements using a contact probe connected to a converter that translates these physical changes into electrical signals. Differential transformers are commonly used in these devices for conversion.
In the plunger type, the probe’s displacement is directly linked to a differential transformer. The transformer, with a movable iron core, responds to position changes, generating voltage differences that are amplified and measured.
The lever type uses an arm connected to a measuring probe, where the rotation of the arm moves the iron core of the transformer. This displacement is proportional to the probe movement, making it suitable for applications like measuring bearing deflection.
Electronic micrometers offer high magnification readings, typically ranging from 0.2 to 1µm. They provide flexible options with multiple magnification levels, allowing for varied measurement ranges.
Their compact and lightweight design makes them suitable for field use, and they can be operated remotely.
These micrometers are known for their stability, precision, and ease of use.
1. Measurement Stability
Contamination between the probe and the measured object can cause errors. Soft materials like rubber or plastic may deform under the probe, affecting accuracy. Additionally, variations in temperature between the micrometer and the object can lead to measurement errors, necessitating temperature control.
Regular maintenance and calibration using block gauges are essential for maintaining accuracy.
2. Reduction of Labor and Cost
Ensuring the zero point before measurement is crucial, and the time-consuming nature of contact measurements can vary based on operator skill. The use of different ratchet mechanisms during measurement can impact efficiency. Additionally, manual recording of measurements can be labor-intensive, highlighting the advantage of micrometers with digital output capabilities for efficiency.
*Including some distributors, etc.
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L.S. Starrett Company is a manufacturer of precision tools and instruments established in 1880 and based in Massachusetts, United States. It specializes in manufacturing precision measuring tools like micrometres, callipers, bevel vernier protractors, dial indicators, and granite surface plates. The company is in compliance with the RoHS standards and has acquired several certifications, including ISO 9001:2015, ISO/IEC 17025:2017, and ANSI/NCSL Z540.1-1994. Its manufactured products are utilized for metalworking, automotive, aviation, marine, and farm industries across America.
Fowler High Precision (FHP) is an American manufacturer of quality control and calibration equipment that was established in Canton, Massachusetts in 1946. From its main 78,000 sq ft manufacturing facility, the company produces various quality inspection devices including coordinate measuring machines (CMMs), micrometers, bore gauges, and optical measurement systems. Their facility compound includes a calibration laboratory and warehouse, which also stocks products from other brands such as Bowers and Baty and Sylvac. FHP products are primarily used by clients in the medical, automotive, aerospace, and manufacturing automation sectors.
Facom, founded in 1918 and now a subsidiary of Stanley Black & Decker Inc., is a hand tool manufacturer headquartered in Morangis, Ile-de-France, France. The company's product range includes boosters, pliers, light-emitting diode lights and torches, torque control devices, and lifting equipment. The company also offers safety lock systems to prevent foreign material exclusions when working at heights. These products find applications in various industries, including automotive, especially the car-racing sector, aerospace, deep-sea exploration, and extreme sports.
Mitutoyo was founded in 1934 and headquartered in Kawasaki City, Japan. The company is a manufacturer and seller of precision measuring instruments including software, optics, machinery, and electronics. The company is ISO/IEC 17025 accredited for calibration services for measuring instruments. The company’s product lines include Micrometers, Calipers, Calibration Equipment, Vision Measuring Systems, and many others. The company’s coordinate measuring machines and roundness/cylindricity measuring machines are sol in over 60 countries worldwide.
FERVI SpA was founded in 1978 and is a manufacturer of machineries, workshop equipment, and cutting tools based in Vignola, Modena, Italy. The company offers various products such as milling machines, machinery for fishings, cutting wheels, machine vices, and dial indicators. The products have been used in various applications such as car workshop, carpentry, construction, gardening, and do it yourself. The company is consisted by various brands which specialized in different products and markets, such as Fervi, Riflex, Vogel Germany, Sitges, and Rivit.
Shinwa Rules Co. was founded in Niigata, Japan, in 1971. Shinwa Rules Co. develops a variety of measuring products including calipers, thermometers, hygrometers, laser optical apparatuses, and sheet heating elements. Above these, Shinwa develops metallic rulers and squares. Additionally, Shinwa operates as an OEM supplier for special calibrations and machine tools, special surface fabrication, and etching on metallic parts.
DAI-ICHI Sokuhan Works Co, founded in 1944 is based in Ojiya, Japan, and is a manufacturer and supplier of machinery tool accessories. Their product portfolio includes measuring instruments, air micrometers, electronic micrometers, gauges, precision machine parts, spindle units, and kneading dispersibility measurement. The products are manufactured under superior technology and precision with quality control. The products are used in multiple industries which include aircraft, trains, automobiles, and other modes of transportation.
Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
Japan | 3 | 42.9% |
United States of America | 2 | 28.6% |
France | 1 | 14.3% |
Italy | 1 | 14.3% |