This section provides an overview for linear scales as well as their applications and principles. Also, please take a look at the list of 15 linear scale manufacturers and their company rankings. Here are the top-ranked linear scale companies as of November, 2024: 1.CARMAR ACCURACY CO., LTD, 2.Wenzhou Sanhe Measuring Instrument Co.,LTD, 3.ADINATH CONTROLS PVT. LTD..
Table of Contents
A linear scale, also known as a linear encoder, measures position or distance along a straight line with high precision, outputting this information as an electrical signal. These devices come in two main types: absolute, which calculates travel from a fixed point, and incremental, which measures distance traveled without a fixed reference point.
Linear scales employ either electromagnetic detection, based on electromagnetic induction, or optical detection, which involves reading light passed through a coded pattern. Electromagnetic versions are more common due to their broader application range.
Linear scales are integral in machine tools and semiconductor manufacturing for precise movement control and measurement. Electromagnetic types, favored for their simplicity, are widely used in versatile tools like digital calipers, essential in numerous manufacturing settings for measuring distances between two points.
The electromagnetic linear scale operates on electromagnetic induction, generating an electromotive force that correlates with distance variations between its main scale and detector coil. This indirect measurement translates movement into distance data. Although simple and robust, these scales are not suitable for environments with strong magnetic fields.
Optical linear scales, on the other hand, function by emitting light across a main scale and reticle grating, creating interference fringes that are converted into electrical signals for precise positioning. These scales offer higher accuracy and are unaffected by magnetic fields but are more sensitive to external light and typically larger.
Employed in semiconductor production and machine tooling, linear scales are crucial for detecting and controlling exact positions. They are often used in conjunction with laser interferometers and encoders for enhanced precision. The rapid advancement in semiconductors, propelled by Moore's Law, demands increasingly accurate position detection in manufacturing, making linear scales indispensable for the precision fabrication of electronic devices and mechanical parts.
Given their pivotal role in precision equipment, linear scales must be mounted with utmost accuracy to maintain their high precision, sometimes requiring resolutions of a micron or less. Proper installation, as detailed in manufacturers' manuals, is crucial to a linear scale's performance, often necessitating custom jigs or manual adjustments during setup to achieve the necessary alignment and precision.
*Including some distributors, etc.
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SANTEST (STC) is a manufacturer of sensors, transducers, and other mechatronic products based in Osaka, Japan. Founded in 1953, the company's products are used in various industrial applications such as robotics, injection molding, hydraulic systems, and machine tooling. The company's product lineup includes pressure and magnetostrictive transducers for assessing process variables, servo valves for controlling flow rates or pressure ranges using electronic signals, and ultrasonic sensors for precise measurement using ultrasonic waves. STC also provides its clients with after-sales services such as calibration, maintenance, and repair.
Wenzhou Sanhe Measuring Instrument Co.,LTD, established in 2002 and based in Wenzhou, China, is a manufacturer and supplier of measuring tools. The company's range of measuring tools includes face difference rulers, laser protractor digital inclinometers, and digital linear scales with remote displays. These products find applications in various industries, including metalworking, electronic manufacturing, and research and development. The company offers services including technical support, customization of its tools tailored to specific customer requirements, and product catalogs.
CARMAR ACCURACY CO., LTD, established in 1987 and based in Taichung, Taiwan, is a manufacturer and designer of non-contact and contact measurement systems. The company produces products such as linear scale, profile projectors, video measuring systems and machines, coordinate measuring machines, and white light scanners. All the measuring systems made by the company will inspect the metal, plastic, and rubber components like wafers and PCBs and supply them to different customers in Southeast Asia, China, Europe, America, and Japan.
Rajsen Mechatronics & Tools, established in 2010 and headquartered in Germany, is a manufacturer of precision engineering tools. The company holds ISO 9001:2015 certification and specializes in the production of high-precision measuring instruments and industrial tools. It offers a portfolio that includes micrometers, calipers, and specialty gauges. Its clientele spans industries such as aerospace, automotive, and electronics, where the company's products facilitate ensuring accuracy in various manufacturing, logistics and industrial processes.
Adinath Controls Pvt. Ltd. is a manufacturer of industrial process control instruments established in 1995 and headquartered in India. The company, certified in ISO 9001, specializes in designing and producing a diverse range of control systems and automation solutions. Its product portfolio includes programmable logic controllers (PLCs), temperature controllers, and data acquisition systems, catering to industries such as manufacturing, energy, and pharmaceuticals, among many more. Its instruments find application in processes like temperature regulation, data monitoring, and overall process automation, enhancing efficiency and precision in industrial operations.
Analyte Controls is a manufacturer of quality control materials for clinical laboratories, established in 1998 and headquartered in the United States. The company specializes in producing controls for various diagnostic tests and medical applications. Its product portfolio includes quality control materials for clinical chemistry, immunoassay, and hematology, catering to medical laboratories and healthcare institutions. Its products find application in ensuring the accuracy and precision of diagnostic test results, supporting healthcare professionals in delivering accurate patient care.
Orbital Mekatronik Systems Private Limited is a manufacturer of precision mechatronic systems established in 2012 and headquartered in India. The company specializes in designing and producing advanced mechatronic solutions for industrial automation. Its product portfolio includes servo motors, motion controllers, and customized automation systems, serving industries such as robotics, automotive, and electronics manufacturing. Its mechatronic systems find application in tasks like precise motion control, assembly automation, and material handling, contributing to increased efficiency in industrial processes.
Elmec Heaters & Appliances is a manufacturer of heating solutions established in 1973 and headquartered in India. The company specializes in producing a wide array of industrial heaters and heating elements and holdes certifications in ISO 9001. Its product portfolio encompasses cartridge heaters, immersion heaters, and band heaters, serving industries such as manufacturing, plastics, and automotive. Its heating solutions find application in processes like mold heating, water heating, and air heating, contributing to efficient industrial operations.
Metrologik Instrument, established in 1982, is a manufacturer, exporter, and trader engaged in meteorological instrumentation, with the offered range of products being profile projectors used for the inspection and measurement of 2D profiles, vision inspection used to detect and analyze images of objects or parts and coordinate, measuring machine used to measure the dimensions and geometrical characteristics of an object. The company is located in India. Their products are used in automotive, aerospace, electronics, medical, university, research, and manufacturing industries. The company exports to countries in Asia, Africa, and Australia; they transact with various reputable companies.
Dongguan City Biga Grating Machinery Co., Ltd was founded in 1996 and is located in Dongguan, China as a manufacturer of grating machines and gratings. Product line includes steel grating machines, fiberglass grating machines, steel gratings, fiberglass gratings, stair treads, handrails, and trench cover. The grating machines and gratings offered by the company are important products in industrial and civil construction, enabling durable and anti-slip flooring and platforms. The products are used in various fields such as petrochemical, power, metallurgy, sewage treatment, shipbuilding, and municipal engineering. It is also applicable for walkways, bridges, fences, drainage systems, and ventilation systems.
eddylab GmbH, established in 2014 and headquartered in Bayern, Germany, is a manufacturer of measuring technology for distance and position detection. The company's products include draw-wire sensors, signal converters, and laser distance sensors. It also offers software for the analysis and configuration of its products. These products have applications in flight simulator positioning, cylinder stroke control for mold oscillation, and minimizing shrinkage during injection molding with UV curing. It serves sectors that include chemical processing, power generation, and material testing.
Renishaw plc., established in 1973 and based in Wotton-under-Edge, United Kingdom, is a manufacturer of analytical instruments, medical devices, and manufacturing technologies. Some of the products it stocks include additive manufacturing systems, open optical encoders, and neurological products, and it operates in the Americas, EMEA, and APAC regions, with 67 locations in 36 countries. Throughout its history, the company has spent 13% to 18% of its annual sales in R&D and engineering. In 1981, it set up its first international manufacturing facility in Ireland, and in 1984, it was listed in the London Stock Exchange unlisted securities market.
Avadhoot Enterprise is a supplier of industrial equipment established in 2005 and headquartered in India. The company, ISO 9001:2015 certified for quality standards, specializes in providing a range of industrial products, including valves, pipes, and fittings. Its portfolio includes categories such as fluid control systems and instrumentation. It caters to industries such as petrochemicals, pharmaceuticals, and water treatment, where its products find application in controlling fluid flow and maintaining efficient processes.
J. K. Machines is a supplier of industrial machinery established in 2000 and headquartered in Germany. The company holds certifications in ISO 9001 and specializes in providing a range of machinery for metalworking and fabrication processes. Its product portfolio includes CNC machining centers, milling machines, and press brakes, catering to industries such as aerospace, automotive, and construction. Its equipment finds application in precision machining, metal forming, and fabrication, contributing to the manufacturing of components and structures.
Sai Services, based in Pune, India, is a supplier specializing in manufacturing precision instruments since 1985. The company's diverse product range includes Shaft and Linear Encoders, Magnetic Scales, Linear Position Transducers, Digital Readout Systems (DRO), and Absolute Rotary Encoders. Catering to diverse industries, its precision instruments find application in various processes such as linear position measurement, press brake scales, and optical profile projections. Its products find application in industrial optimization, delivering accurate solutions for diverse client needs.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | ADINATH CONTROLS PVT. LTD. |
17.9%
|
2 | CARMAR ACCURACY CO., LTD |
14.3%
|
3 | J. K. MACHINES |
14.3%
|
4 | Analyte Controls |
10.7%
|
5 | Orbital Mekatronik Systems Private Limited |
10.7%
|
6 | Wenzhou Sanhe Measuring Instrument Co.,LTD |
7.1%
|
7 | Rajsen Mechatronics & Tools |
7.1%
|
8 | Avadhoot Enterprise |
3.6%
|
9 | Sai Services |
3.6%
|
10 | Elmec Heaters & Appliances |
3.6%
|
Derivation Method
The ranking is calculated based on the click share within the linear scale page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
India | 9 | 69.2% |
China | 3 | 23.1% |
Japan | 1 | 7.7% |
56 products are listed.
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