This section provides an overview for bolt tension meters as well as their applications and principles. Also, please take a look at the list of 10 bolt tension meter manufacturers and their company rankings. Here are the top-ranked bolt tension meter companies as of November, 2024: 1.GENEQ inc., 2.DMV UK, 3.Tohnichi America Corp..
Table of Contents
Bolt Tension Meter is a measuring instrument to determine the magnitude of the axial force generated by a bolt.
Screws, including bolts, generate a force to fix objects by the elastic force that tries to return the screw itself to its original length after being pulled. The force that the bolt is pulled back to its original length is called the axial force, which is measured by the Bolt Tension Meter. There are two types of Bolt Tension Meter: ultrasonic and hydraulic. The hydraulic type is used to inspect products such as torusia bolts.
In general, ultrasonic Bolt Tension Meter is widely used. They have the advantages of nondestructive inspection, small size, and can be used in any location.
Bolt Tension Meter is especially used for fastening inspections that require axial force control. It is rarely used for fastening inspections of mass-produced products. Typical applications include the construction of facilities such as windmills and power plants.
Another area of use is in research and development. Axial force bolts with strain gages are used to determine axial force, but holes must be drilled in the threads and the lead wires of the strain gages must be able to pass through. Bolt Tension Meter is also useful in endurance testing, for example, to measure the axial force of a bolt before and during the test, and at the end of the test.
This section describes the principle of the ultrasonic Bolt Tension Meter. The ultrasonic Bolt Tension Meter measures the elongation of the bolt caused by fastening. The reason for this is that the speed of propagation of ultrasonic waves through the bolt changes, and the bolt elongates.
The speed of propagation of ultrasonic waves depends on the magnitude of the stress acting on the bolt. The speed of propagation of ultrasonic waves is slower when the bolt is not fastened than when the bolt is fastened and tensile stress is applied to the bolt.
v = v0 (1 - ασ)
v: Velocity of ultrasonic wave propagation under stress
v0: Ultrasonic wave velocity under no load
α: A count determined by the material and the frequency of the ultrasonic wave.
σ: Stress generated in the bolt by the fastening.
The state of stress generated also means that the bolt is being stretched.
l = l0 (1 + σ/ E)
l: Length of the bolt stretched by fastening
l0: Length of the bolt under no load
E: Young's modulus of the bolt material
Since the speed of propagation of ultrasonic waves is slowed down by fastening the bolt and the bolt itself is longer, the time required for ultrasonic waves emitted from the end face of the bolt to travel to the tip and be reflected back is longer than that of the bolt in the no-load condition. In other words, the principle of the ultrasonic Bolt Tension Meter is to take advantage of the difference in ultrasonic wave time between the unloaded and fastened states.
Most bolt Tension Meters are ultrasonic, but hydraulic Bolt Tension Meters are also available. Hydraulic Bolt Tension Meter is used for inspection and strength testing of bolts that are subject to fracture, called Torsia bolts.
Points to keep in mind when using Bolt Tension Meter
Ultrasonic Bolt Tension Meter is used, but it is not always easy to measure the axial force of a bolt, as the bolt end face needs to be ground to make it parallel. Although it is very important to manage the axial force of bolts, in most cases it is difficult to know the axial force directly.
In production control of industrial products, control by tightening torque and tightening angle is used. However, tightening torque and angle are only substitute values for axial force. The most commonly used control by tightening torque is a substitute for bolt axial force only when the coefficient of friction of the screw surface or screw seat surface is within a certain expected range.
*Including some distributors, etc.
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Checkline, founded in Lynbrook, New York in, in 1958 is a manufacturer of precision measuring instruments for quality control. The company's product portfolio includes force gauges, torque gauges, coating thickness gauges, wall thickness gauges, and textile test instruments. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. They also provide services including product selection, installation, preventative maintenance, troubleshooting, and repair.
Tohnichi America Corp., established in 1979 and based in Buffalo Grove Village, Illinois, is a manufacturer of torque tools and measuring instruments. The company specializes in producing high-precision torque wrenches, screwdrivers, and torque testers for industries including automotive, aerospace, and manufacturing. Its main products encompass adjustable torque wrenches, digital torque meters, and torque screwdrivers. These tools find applications in assembly lines, quality control processes, and maintenance tasks. The company holds NIST and ISO 9000 certificates, ensuring quality management systems and industrial quality products.
ABQ Industrial, founded in the United States in 1996, is a supplier of precision measuring and test instrumentation. The company's product portfolio includes equipment like calipers, micrometers, oscilloscopes, spectrum analyzers, and digital multimeters. These instruments are used across various industries, including manufacturing, engineering, research, and quality control, to ensure precision and consistency in measurements. It also provides comprehensive technical support, on-site training, and consultation to ensure the seamless operation of the equipment and tools.
Geneq Inc., established in 1972 and headquartered in Montreal, QC, Canada, is a manufacturer, distributor, and supplier of material, field, and laboratory testing instruments, devices, and equipment. The company's product range includes more than 2,000 individual products across four major departments: material testing, surveying, and biotech. Its products include medical and research thermometers, biotechnology technology applications, environmental chambers used in quality control in food and beverage production, and civil engineering tools for material analysis and infrastructure design. The company offers equipment calibration and repair services through its authorized service centers and also offers short-term rental equipment.
Tohnichi Manufacturing Co., Ltd., was established in 1949, is a manufacturing company specializing in bolt and screw tightening and torque measurement, headquartered in Tokyo, Japan. The company specializes in the manufacturing and selling of manual and powered torque devices, mechanical and electronic torque measuring equipment, and software systems. Its specialty is torque devices, which help ensure bolts and screws are tightened properly, raising product quality and improving safety levels. It envisions offering technologies that promote safety for people everywhere as it expand globally. It sense of purpose is to offer technology that ensures safety as well as convenience and comfort.
Elcometer USA, a private company established in 1947, is a design and manufacture company of inspection equipment to the coatings, concrete, and NDT industry, based in the United States. The company specializes in a wide range of products including material and dry film thickness, surface profile and cleanliness, wet film and powder thickness, and pinhole and porosity systems. It also offer adhesion testers, inspection kits, and inspection accessories. Their products are used across multiple industries worldwide. With a global network of representation in over 170 countries, it continues to expand its product range and adapt to changing technologies.
DMV UK, founded in the UK, is a supplier of portable testing and measuring instruments. The company's product portfolio includes Coating Thickness Gauges and inspection Equipment, Ultrasonic Thickness Gauges, Surface Roughness Testers, Adhesion Testers, and Bolt Tension Monitors. These instruments are typically portable and offer accurate measurements and analysis in fields like engineering, manufacturing, electronics, and more. It also offers services including on-site examinations, non-destructive testing (NDT), and in-process inspection in manufacturing.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | GENEQ inc. |
14.3%
|
2 | DMV UK |
14.3%
|
3 | Tohnichi America Corp. |
14.3%
|
4 | Checkline |
14.3%
|
5 | ABQ Industrial |
7.1%
|
6 | Impact Instruments |
7.1%
|
7 | Checkline Europe B.V. |
7.1%
|
8 | International Bolting Technologies, Inc. |
7.1%
|
9 | Tohnichi Manufacturing Co., Ltd. |
7.1%
|
10 | Elcometer USA |
7.1%
|
Derivation Method
The ranking is calculated based on the click share within the bolt tension meter page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 3 | 37.5% |
Canada | 1 | 12.5% |
South Africa | 1 | 12.5% |
Netherlands | 1 | 12.5% |
Japan | 1 | 12.5% |
United Kingdom | 1 | 12.5% |
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