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This section provides an overview for safety devices as well as their applications and principles. Also, please take a look at the list of 42 safety device manufacturers and their company rankings. Here are the top-ranked safety device companies as of December, 2024: 1.Littelfuse, Inc, 2.Midwest Electric, 3.SICK AG.
Table of Contents
Categories Related to Safety Devices
A safety device refers to components that enhance safety in automated equipment. These devices are crucial when operating machine tools or manufacturing equipment that involves large movements, significant forces, or rotating parts, as they mitigate the risk of accidents, such as entrapment. Commonly, safety measures include enclosing equipment within a safety fence to prevent direct access.
Nevertheless, a safety fence alone may not suffice if workers inadvertently open the fence and approach the equipment. To address this, many machine tools and manufacturing setups integrate safety devices that halt operation if the safety fence is breached. These components are what constitute safety devices within safety equipment.
Safety devices are integral to manufacturing equipment and machinery with high accident risks, ensuring safety protocols are observed. For instance, large robots operating at high speeds in mass production lines pose potential injury risks to workers due to the lack of human detection. Employing safety devices like door switches on safety fences and sensor-based equipment, such as light curtains, minimizes these risks. These devices, often referred to as "interlocks," ensure equipment ceases operation upon the opening of a door or cover.
A common example of a safety device is the door switch. It operates by having switches on either side of a door, disrupting the electrical circuit when open and completing it when closed. Door switches come in mechanical forms, where contact is made by a physical connection, and non-contact forms, which utilize a magnet within an actuator to operate reed switch contacts. This magnetic approach avoids the need for direct contact, offering versatility in applications. Unlike circuit-interrupting safety devices, analog solutions like covers or lids physically block access to moving parts, further enhancing safety.
Incorporating an emergency stop button, independent of the main control system, is essential for immediate halts in emergencies, ensuring operational safety even if the main control system fails.
Common safety devices include:
Used for machine operation control, allowing emergency stops. Examples include emergency stop switches and foot switches.
Monitor proximity around machines or detect a door or cover status. Photoelectric sensors and proximity sensors are typical examples.
Control machine speed to reduce accident risks, adjusting speed according to work conditions.
*Including some distributors, etc.
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Littlefuse was founded in 1927 and headquartered in the United States. Littlefuse is a diversified industrial technology manufacturing company with customers globally. Littlefuse has products segments which are electronic, industrial, and transportation. Electronic segment products include fuses and fuse accessories, positive temperature coefficient resettable fuses, polymer electrostatic discharge suppressors, and varistors. Transportation products include blade, resettable, and high-current and high-voltage fuses, as well as battery cable protectors; fuses, switches, relays, circuit breakers, and power distribution modules. The Industrial segment offerings include contactors, transformers, and temperature sensors for use in renewable energy and energy storage systems, electric vehicle infrastructure, HVAC systems.
LogiQuip, founded in 1992 and based in Galesburg, Michigan, is a manufacturer of inventory management solutions for healthcare professionals centering upon infection control and lean processes. Its product portfolio includes medical storage carts, warming cabinets, and height-adjustable workstations. It also sells complementary products like bins, stools, and solution stands, the majority of which are manufactured using stainless steel. The company provides a limited 5-year warranty for the majority of its products and owns several brands like ParWall, ParWire, and ParStor. It also offers several services, including project management, on-site analysis, and installation.
Accu-Glass was founded in 1960 and is based in St. Louis, Missouri as a manufacturer and supplier of precision glass tubes. The company offers various glass tubing products such as Microbore Tubing, Calibrated Micropipettes, Glass Ampoules, and Fiber Optics. These products are used in various industries, including medical, fiber optic, electronics, and industrial sensing. The company also offers custom glass tubing solutions to provide special measurements and requirements ordered by the customers.
HTI Plastics, founded in 1985 and located in Lincoln, Nebraska, is a custom manufacturer of injection-molded products. The company produces a diverse range of plastic products, including medical device components, packaging solutions, sporting goods parts, consumer goods, and industrial components using various types of plastics, including commodity, engineered grades, high-temperature materials, and filled materials.They have extensive capabilities in custom injection molding to design and produce plastic products that meet specific requirements, from material selection to process optimization techniques.
3M Company was founded in 1902 and is headquartered in St. Paul, Minnesota. 3M provides diversified technology services globally. 3M operates through four segments: Safety and Industrial, Transportation and Electronics, Health Care, and Consumer. The Safety and Industrial segment offerings include industrial abrasives, masking, and natural and color-coated mineral granules for shingles. The Transportation and Electronics segment offerings include ceramic solutions, light management films, and electronics assembly solutions. The Healthcare segment offerings include wound care, dentistry and orthodontia solutions, and filtration and purification systems. The Consumer segment offerings include consumer bandages, picture hanging, and stationery products.
Pepperl+Fuchs, Inc. was founded in Mannheim, Germany in 1945 developing the forerunner of the proximity switch. Pepperl+Fuchs continues to develop proximity sensors as well as other industrial sensors including ultrasonic sensors, rotary encoders, positioning systems, display and signal processing, vibration monitoring, industrial communication, and signal processing as well as related accessories and software. Explosive protection products include safety barriers, surge protection, wireless solutions, HMI systems, power supplies, electrical explosion protection equipment, level measurement, and related software.
ifm efector (ifm) is a subsidiary of ifm electronic, founded in Germany in 1969. ifm has developed, manufactured and marketed sensors and controls technology to industries that include assembly and robotics, automotive, material handling, metal forming, mobile equipment, plastics, and food and beverage. Ifm produces sensors, condition monitoring equipment, image processing, safety technology, industrial communication, IO-link, systems for mobile machines, displays, software, connection technology, voltage supplies, as well as other accessories.
Midwest Electric, established in 1945 with headquarters in the USA, is a manufacturer of weatherproof electrical equipment. The company's products include A/C disconnects, low-voltage dry-type transformers, meter sockets, safety switches, and surge protection devices. Its product portfolio serves the commercial and residential construction, outdoor living, recreation, and agriculture markets. Examples include water-proof electrical switches and enclosures used in residential construction and agricultural storage houses and barns. The company also offers custom design, engineering, and production.
Sick AG, founded in 1946 and headquartered in Waldkirch, Germany, is a manufacturer of sensor and sensor solutions that aid in in production, logistics, and processes automation. The company’s expansive product portfolio includes industrial sensors, encoders, and analyzers. It has over 50 subsidiaries and equity investments as well as several agencies worldwide, and in the 2022 fiscal year, it generated around €2.2 billion. The company established the first subsidiary in France in 1972 and opened another subsidiary in USA in 1975. It changed to a joint stock company in 1996 and the first employee shares were issued in 1999.
Euchner-USA, Inc. is based in East Syracuse, New York, USA, and is a manufacturer of industrial safety equipment that was established in 1989 as a subsidiary of Germany’s Euchner GmbH + Co. KG. The company produces magnetically coded and transponder-coded safety switches, emergency stop devices, and safety relays for control systems. It also offers light curtains, handheld pendant stations for controlling machinery or processes, and read heads with external evaluation functionality. The company’s products are commonly used in industrial manufacturing operations, including within the automotive, robotics, and machine tool industries.
Dexmet Corp. is based in Wallingford, Connecticut, USA, and is a manufacturer of expanded metals and polymers originally established in 1948 as Exmet Corporation. The company’s product lineup includes its PolyGrid and MicroGrid branded expanded materials, which include aluminum, polyimide foils, and stainless steel. It also offers filtration media membranes and sieves, EMI-shielded tapes and enclosures, and battery or fuel cell components such as current collectors. The company is AS9100:D and ISO 9001:2015-certified, and chiefly serves clients in the industrial manufacturing sector.
Teguar, established in 2010 and headquartered in Charlotte, North Carolina, is a manufacturer and supplier of advanced industrial and medical computer solutions. The company offers several products including industrial computers, medical computers, and rugged tablet computers. Designed for continuous use in the toughest environments, its units routinely sport features like fanless cooling systems, IP/NEMA rated waterproof housings, and extended operating temperature ranges. Its conformance to quality is evidenced by its status as an ISO 9001:2015 certified company.
PSI Power & Controls was established in 1961 and is based in Charlotte, United States as manufacturer and distributor of electrical control panels and emergency power products intended for entertainment, hospitality, retail, grocery and industrial businesses. The company's range of products includes control panels, low and medium-voltage starters, VFD panels, power-meter equipment, transfer switches and generator tap boxes and compressor and power meter, thereby provides the clients with on-time delivery at competitive prices.
Qosina Corp., established in 1980 by Stuart Herskovitz, supplier of OEM medical device components to the medical, pharmaceutical, and bioprocessing industries headquartered in Ronkonkoma, New York. Their product portfolio includes sterilization supplies, needles, guide wire & catheter accessories, containers, and single-use sensors used in different applications including urology, vascular access, neuraxial, bloodline, cardiology, and respiratory. The company is ISO 9001, ISO 14001, ISO 13485, ISO 45001, and ISO 22301 certified and offers brands such as Merit Advance, Nordson Medical, NRFIT, OETIKER, and SMARTSITE.
Pamasol Willi Mäder AG, established in 1951 and headquartered in Pfäffikon, Switzerland, is a manufacturer and supplier of aerosol manufacturing solutions. The company's products include the Centomat line, indexing units, and filling machines for gels or liquids. It also supplies sorting, feeding, and fitting machines. Its machines and lines are used to produce aerosol spray cans across various industries, including paints, food, and veterinary medicine. Its services include custom production, installation, and maintenance programs.
K.A. Schmersal GmbH & Co.KG was founded in 1945 and is a manufacturer of switchgear and control devices based in Wuppertal, Germany. The company's products include security sensors, solenoid interlocks, safety switches and safety mats. The products are used in escalators, elevators, wood processing, packaging and industrial automation to provide safety at work. The company is ISO 9001 certified and supports local institutions like the University of Wuppertal, charity events and sports clubs. In Brazil, Schmersal has won the international "Great Place To Work" competition five times.
steute Technologies GmbH & Co. KG founded in Löhne, North Rhine-Westphalia, Germany, in 1961, is a manufacturer of electrical sensors and control units. The company manufactures foot switches, optical sensors, magnetic sensors, command devices, and wireless receivers. It has subsidiaries in 11 countries around the world, and sales and service partners in a further 30. At the end of 2012, the company opened a production plant in Shanghai, China and it also employs 450 people worldwide.
Toray Industries, Inc., launched in 1926 and based in Tokyo, Japan, is a manufacturer of fibers and textiles along with performance chemicals and related products. The company specializes in making fibers, textiles, resins, films, and electronics and information materials. It also presents carbon fiber composite materials plus pharmaceuticals and medical products to its customers. From raw yarn and cotton to processed and spun yarn, its fibers have been adopted in a vast range of applications including clothing, industrial, and everyday materials.
CDS Inc., founded in 1997, is a downstream extrusion machinery manufacturer headquartered in Montreal, Canada. The company, supported by a network of sales across North America and other regions, offers machinery for plastic and rubber extrusion processes with standard and custom applications. It also offers line control and automation systems, cutting and texturing machines, as well as auxiliary tanks and equipment. These solutions are utilized in automotive parts, medical tubing, and plastic product manufacturing, among other things.
Pilz is headquartered in Ostfildern, Germany. Pilz designs components, systems, and services to assist industrial plant and machinery customers globally. Customers include many industries such as metals, pharmaceutical, food, presses, and robotics. Pilz serves customers through 4 venues: products and industries, services, support, and training. Products and services include everything from sensor technology and small controllers to robotics to software and operation monitoring. Services include machinery and workplace safety and international compliance. Support is offered 24/7. Training is available through courses and qualification programs.
Reventon Group Sp. z o.o., started in 2015 and based in Bielsko-Biala, Poland, is a manufacturer of HVAC systems serving the air, ventilation, and HVAC industries. Its portfolio comprises over 50 products, including air water heaters, destratification fans, and air curtains. The company also sells tailored HVAC equipment and industrial fans, including duct, roof, and wall fans. The company maintains a presence in over 40 markets worldwide and processes over 5000 orders annually. It offers water heaters with a light EPP casing, which, besides making the heaters lighter and easier to install, suppresses sounds resulting from the operation.
Wieland, established in 1910 and based in Bamberg, Germany, is a manufacturer and supplier of electrical connection technology. Their product range includes pluggable connections for seamless plug-and-play electrical device connections, insulated connectors that provide electrical insulation in device connections, cable glands for safeguarding cables and ensuring a watertight seal, terminal blocks used for connecting electrical wires, and contact systems facilitating connections between electrical components. Wieland's products find applications in diverse industries, such as building construction, electrical engineering, and automation.
E. Dold & Söhne GmbH & Co. KG, founded in 1928, is a German manufacturer based in Furtwangen, Baden-Württemberg, specializing in industrial components and automation solutions for plant engineering and machine building. The company's offerings encompass automation products, including electronic enclosures, relay modules, safety relays and switches, and solenoid interlocks with key transfers. The company’s products and solutions cater to various sectors within industrial automation, including industries like food and beverages for factory automation. Additionally, the company serves process automation industries such as raw material processing and recycling, while also providing solutions for logistics automation in sectors like drive and conveyor technology.
Siemens began in 1847 and is headquartered in Munich, Germany. Siemens focuses in automation and digitalization technology and operates globally. Siemens’s 5 operating segments are digital industries, smart infrastructure, mobility, Siemens Healthineers, and Siemens Financial Services. Siemens Financial Services provides debt and equity investment as well as financing solutions. Siemens Healthineers is a medical devices company that provides products and consulting. Mobility includes passenger and freight transportation. Smart infrastructure includes full solutions for electrification. Digital industries offer both software and hardware for industries and production efficiency.
R. STAHL AG, established in 1876 and based in Waldenburg, Germany, is a manufacturer and supplier of electrical components, equipment, and systems used in hazardous areas. Some of its products include luminaires, control boxes, CCTV systems, distribution boards, and signaling devices. The products have several applications, including explosion protection for LNG and machine building. The company has subsidiaries in 21 countries and has applied an integrated management system for all its production sites, which brings together three ISO standards for quality management (9001), safety and health (45001), and environmental protection (14001).
Roche Diagnostics Corporation is headquartered in Indiana, USA, and is a manufacturer of medical tests and digital tools that was founded in 1964 as a subsidiary of Roche Holding AG. The company produces equipment and instruments used for research and clinical purposes, ranging from immunochemistry to molecular diagnostics. These include products for monitoring blood glucose levels and diabetes, microarray technologies for detecting genetic mutations, and software that streamlines laboratory workflows or data analysis procedures. The company primarily serves private and public hospitals, research institutions, and clinical laboratories. Some notable clients include Pfizer, Merck, and Johnson & Johnson.
Instech Laboratories, Inc., established in 1971 and headquartered in Plymouth Meeting, USA, is a manufacturer of laboratory animal infusion systems and pharmaceutical research equipment. The company provides flexible plastic feeding tubes as an alternative to rigid metal needles and offers solutions for catheter maintenance and care. Its feeding tubes, available in various sizes, facilitate oral gavage procedures in mice, rats, and larger rodents. Its catheters ensure vascular access for drug infusion and sampling applications. The company’s pumps and automated blood samplers streamline research, reduce animal stress, and improve data quality in pharmaceutical studies.
Advantech Co., Ltd., established in 1981 in Neihu District, Taipei, is a pioneering manufacturer and designer of a range of products, solutions, and services. The company boasts an extensive product portfolio that includes system integration, customer-centric design services, cutting-edge embedded systems, automation products, and global logistics support. Its aim is to usher in an era of an intelligent planet through its automation and embedded computing products and solutions. These diverse products and services empower smarter ways of working and living to enhance the quality of life and productivity across various industries.
MBK Tape Solutions was founded in 1971 and currently operates out of Chatsworth, California under the Boyd Corporation umbrella. MBK is an ISO 9001-2015 certified manufacturer and fabricator of adhesive tape and flexible material that offers bonding, surface protection, sealing, and thermal management solutions. The company specializes in the healthcare, electronics, and industrial industries. The company offers several customer services including die cutting, printing, sheeting, and packaging. In addition, the company offers product development, cleanroom manufacturing, and contract manufacturing to customers.
Omron Corporation, started in 1933 and headquartered in Kyoto, Japan, is a manufacturer of automation components, equipment, and systems, and it developed the first contactless proximity switch in 1960. It has four domains, including industrial automation, electronic components, healthcare, and social systems, and it provides products and services in around 120 countries and regions. Some of its products include microsensing devices, access control systems, industrial robots, surveillance cameras, and blood pressure monitors. In 1971, it developed the first online cash machine, and in 1972, it established Japan’s first welfare factory.
HARTELL, located in Sunderland, United Kingdom, is a part of Ingersoll Rand and has been a manufacturer of condensate pumps for preventing water damage or closure of refrigerated displays since 1962. Its catalog has smart pumps for refrigerated displays, reservoir pumps, safety switches, condensate pumps, and wastewater drain pumps used in HVAC, refrigeration, ice, and plumbing applications. The firm has earned international approvals such as ABA, ATEX, 6A & 17D, and NACE MR0175. Its quality framework encompasses ISO-certified environmental, safety management, quality, and occupational health systems.
Hokuyo Electric, founded in 1946 and headquartered in Osaka, Japan, is a manufacturer of automation technology. The company develops automation technology with products such as counters, photoelectric sensors and automatic doors for factory automation systems and various production processes. These sensors and optical data transmission devices are integrated into many industrial sectors such as textiles, and transportation systems. The company complies with the ISO 9001 and 14001 standards for quality and environmental management, and its control devices comply with the RoHS Directive.
FineTek Co., Ltd, established in 1979 and headquartered in New Taipei City, is an ATEX & IECEX and TAF/ilac-MRA certified manufacturer and supplier of process automation and flow measurement solutions. The company's product portfolio includes Level Transmitters, Flow Measurement devices, Pressure instruments, and Temperature sensors. These products are utilized for monitoring and controlling process conditions, ensuring safety in industrial environments, and optimizing resource allocation. They are adopted by industries such as Water Treatment, Maritime, Steel, Power, and Construction. Additionally, the company offers services in wireless technology integration, pneumatic, and product solutions.
BERNSTEIN AG is a manufacturer and distributor of electromechanical components that was established in 1947 in Germany. The company manufactures switches and sensors that range from insulated and metal enclosed to foot switches and safety switchgear. They also provide enclosure technology that deals with the implementation of support systems for various applications such as using housing to accommodate electrical, electronic, or pneumatic components and load-bearing systems made of aluminum and stainless steel. They also offer safety solutions related to the operation of lifts and escalators that are placed in malls and airports
Rockwell Automation, Inc. was founded in 1903 and is headquartered in Milwakee, WI. Rockwell Automation provides industrial automation and digital transformation solutions around the world. Rockwell Automation operates through their intelligent devices, software & control, and lifecycle services segments with both hardware and software products and services. The Intelligent Devices segment offers drives, motion, safety, sensing, industrial components, and configured-to-order products. The Software & Control segment provides control and visualization software and hardware, information software, and network and security infrastructure solutions. The Lifecycle Services segment provides consulting, professional services and solutions, and connected and maintenance services through independent distributors.
OMRON Corporation is a Kyoto based electrical equipment manufacturing company founded by Kazuma Tateisi in 1933. OMRON’s product portfolio includes medical equipment like nebulizers and digital thermometers, automated teller machines for the finance industry to AC, DC and custom control systems for the oil and gas industries. The company has over 30,000 employees and offers its products and services in 120 countries. It primarily serves the healthcare, energy, casino, and automated test equipment industries.
Altech Corporation, founded in 1984 and headquartered in Flemington, New Jersey, is a supplier and distributor of electronic and control components and is ISO 9001 certified. The company provides a broad line of products, including programmable controllers, monitoring relays, and terminal blocks, used in instrumentation, industrial control, and automation applications. The company’s enclosed disconnect switches are available in different materials like stainless steel, plastic, and aluminum and have a use rating of 16A to 150A/600V AC. The products are all RoHS and REACH compliant and meet diverse national and international standards like IEC, CSA, and UL.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Littelfuse, Inc |
7.5%
|
| 2 | Midwest Electric |
5.4%
|
| 3 | SICK AG |
5.0%
|
| 4 | ifm efector, inc. |
5.0%
|
| 5 | 3M |
4.2%
|
| 6 | Pepperl+Fuchs Inc. |
4.2%
|
| 7 | Accu-Glass |
3.8%
|
| 8 | PSI Power & Controls |
3.8%
|
| 9 | Rockwell Automation |
3.3%
|
| 10 | Pamasol Willi Mäder AG |
2.5%
|
Derivation Method
The ranking is calculated based on the click share within the safety device page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
14 | 51.9% |
|
Germany
|
6 | 22.2% |
|
Japan
|
4 | 14.8% |
|
Switzerland
|
1 | 3.7% |
|
Canada
|
1 | 3.7% |
|
Poland
|
1 | 3.7% |
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