This section provides an overview for particle sensors as well as their applications and principles. Also, please take a look at the list of 23 particle sensor manufacturers and their company rankings. Here are the top-ranked particle sensor companies as of November, 2024: 1.Particle Measuring Systems, 2.GVZ Components, 3.Pollen Sense LLC.
Table of Contents
A particle sensor is a device that counts the number of particles detected in the air over a certain period.
They are mainly used in clean rooms. Particles here refer to fine particles of foreign matter, and especially in semiconductor manufacturing, these particles must be controlled because they can cause defects and lower yields.
Particle counters are similar in function and application, but particle sensors are capable of continuous measurement, while some particle counters are not.
Particle counters tend to measure more accurately than particle sensors, tend to be larger devices, and many models can be used in liquid as well as air. High-performance models can measure particles 0.1㎛ and larger.
Particle sensors are mainly used in clean rooms to monitor the cleanliness of the room. Specifically, they are used to monitor the cleanliness of automobile painting processes and to control clean rooms in semiconductor manufacturing plants.
The range of applications is expanding. For example, there are particle sensors for in-vehicle use to measure PM2.5, which is believed to have an impact on the human body. Ultra-compact, fairly small models tend to be popular, and some models can be installed on DIN rails or mounted on walls to save space.
Particle sensors operate by two main principles: light scattering and light shielding. Both types of particle sensors have a built-in air suction pump and continuously measure particles at a constant speed, but the method of detecting particles differs.
Particle sensors using the light-scattering method detect the scattering of light by a photodiode, which converts the scattered light into an electrical signal. With this method, the size and number of particles can be counted based on the number and strength of the electrical signal caused by the scattering light.
Particle sensors using the light-shielding method constantly emit light onto the photodiode. These sensors count the size and number of particles by detecting the electrical signal of the weakening of the particles in the air between the light source and the photodiode as the light passes through.
The accuracy settings of particle sensors require careful attention. Regardless of the method of measurement, if the particle sensor's measurement accuracy is too high for the cleanliness of the room, the measurement error tends to be large.
To use particle sensors within the desired measurement error for cleanliness control in clean rooms, it is necessary to select a model with an appropriate measurement range.
The most significant difference between a dust meter and a particle sensor or particle counter is the concentration of the particulate matter to be measured. Dust meters are usually designed to measure high concentrations of particulates of 0.01 mg/m3 or higher, and their concentration is evaluated based on the weight, not the quantity, of the particulates. On the other hand, particle sensors and particle counters differ in that they quantify their measurements by the number of particulates.
Particle counters, in particular, are mainly for single-shot measurement. They have specifications that are finely divided from Class 1 to Class 9 to withstand measurement in low-concentration, high-cleanliness environments, whereas dust counters are for continuous measurement and have a relatively wide concentration range that can be measured.
Recently, cleanliness is required in a variety of environments and industries, and the measurement points are not limited to clean rooms.
Manufacturers are developing a variety of particle sensors to improve user convenience. Examples include:
*Including some distributors, etc.
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Particles Plus, Inc. is a manufacturer and supplier of particle counters and air quality monitoring instruments. The company was established in 2004. They specialize solutions for monitoring airborne particles, including dust, allergens, and contaminants. Their product line includes handheld particle counters, fixed monitoring systems, remote particle sensors, and particle calibration standards. One of their products is the Particles Plus 8306 Handheld Particle Counter, which offers accurate and measurement of airborne particles in real-time.
Honeywell International Inc. was founded in 1885 and headquartered in Charlotte, North Carolina. Honeywell is a diversified technology and manufacturing company to global customers in many industries such as aerospace, building technologies, performance materials, manufacturing, and safety. Honeywell produces hardware and software solutions for each industry it serves. In building technologies, Honeywell designs access controls, electrical and wiring, fire life safety, and employee training services. In aerospace, Honeywell designs cockpit systems and displays, engines, cabin management and cleaning, and health and usage monitoring.
Particle Measuring Systems, established in 1972 and headquartered in Boulder, Colorado, USA, is a manufacturer and supplier of particle counting and microbial monitoring solutions. The company's comprehensive product lineup includes particle counters, microbial samplers, and cleanroom monitoring systems, crucial for maintaining controlled environments in industries such as pharmaceuticals, electronics, and aerospace. Particle Measuring Systems' products ensure the highest level of quality and compliance in critical processes, contributing to contamination control and product integrity. Besides, the company aims to empower industries with precise monitoring tools for enhanced product safety and process efficiency.
Shinyei Corporation of America (SCA), founded in 1958 as a subsidiary of SHINYEI KAISHA, is an American manufacturer and distributor headquartered in New York, specializing in test and measurement solutions. The company offers drop and shock testing systems, field data loggers, acceleration measuring systems, as well as sensors and measuring instruments designed for humidity, gas detection, and indoor air quality (IAQ) assessment. Furthermore, the company operates as a distributor for a range of products, including SUGA environmental testing instruments, SHINKEN vibration testing systems, NoiseKen electrical fast transients (EFT) and electrostatic discharge (ESD) simulators, ANRITSU temperature measurement systems, and OURSTEX X-ray fluorescence analyzers.
SUTO iTEC GmbH, founded in 2005, is a manufacturer of measurement and monitoring instruments for compressed air and gas systems in Heitersheim, Deutschland. The products are air & gas flow meters, data loggers, air quality analyzers, dew point meters & transmitters, and ultrasonic leak detectors. The products have applications in food & beverage, energy management, quality control, general utilization, and laboratories. The company offers 24/7 services such as exchange services and calibration of dew points, flow, and oil vapor.
Since we first commercialized metal oxide humidity sensors in 1970, we have grown up as a leading company in sensing technology mainly in the field of temperature, humidity, dust and acceleration, etc. In the future, we will continue to lead the world by providing sensing and analysis services using IoT, with keywords of safety, security, and comfort.
Zhengzhou Winsen Electronics Technology Co. Ltd. (ZWET) is an advanced sensor solutions manufacturer based in Zhengzhou, Henan. Established in 2003, the company primarily produces environmental monitoring devices, gas sensors, and air quality monitoring systems for clients in industrial automation, household appliances, environmental safety, and smart agriculture. The company integrates international supply, R&D, and production operations with consulting services for special projects and custom products in its main 323,000-square-foot facility. ZWET is ISO9001, ISO14001, and ISO45001 certified, with international client companies including Honeywell, Huawei, and Ecovacs.
Panasonic Industry Europe is the European branch of Panasonic, a global manufacturer of electronics and houseware, originally founded in 1918. Panasonic Industry Europe manufactures in 4 categories: components, devices, energy & building, and automation devices & solutions. Components include relays, capacitors, resistors, sensors, switches, connectors, couplers. Devices include wireless connectivity, e-bike systems, motors, compressors, thermal solutions, GPS antennas, as well as electronic materials. Energy & building includes batteries, fuel cells, solar sells, power tools, and home IoT. Automation devices & solutions include sensors for factory automation, industrial motors, laser welding, and more.
Alphasense, established in 1996, is a manufacturer of gas sensors based in Braintree, UK. The company's catalog includes electrochemical, catalytic, infrared, particle counters and photo-ionization detector sensors classified under A, B, C and D series depending on the size. The products are used in industries and residential places to detect gas leaks. Alphasense uses kaban and cellular technologies to manufacture products that meet specific customer requirements. The sensors have barcodes or serial numbers on labels, which customers can use to trace the test results of the sensors in the company's data sheets on the website.
Founded in 1944, Rion Corporation, based in Tokyo's Kokubunji City, is a precision equipment manufacturer. It specializes in three main sectors: environmental measurement instruments for noise and vibration analysis, medical equipment for hearing tests and hearing aids, and particle counters for semiconductor and pharmaceutical cleanliness measurement. Rion boasts significant market share in Japan, driven by its advanced technology and service excellence. In environmental measurement instruments, it offers noise meters, vibration meters, and frequency analyzers. In 2022, Rion expanded its environmental division by acquiring Norsonic AS, a prominent noise meter manufacturer. The company caters to diverse customers worldwide, including government agencies, research institutions, manufacturing industries, and R&D departments. With eight subsidiary companies (five in Japan and three overseas) and a global agent network spanning approximately 60 countries, Rion Corporation maintains a strong global presence.
Bosch Sensortec GmbH, established in 2005 in Germany, is a manufacturer of microelectromechanical systems (MEMS) technology for commercial, original equipment manufacturer, and industrial clients. The company has numerous engineering and sales locations across the globe, assisting clients with the acquisition of the company's product portfolio, which includes 3-axis acceleration, gyroscope, and geomagnetic sensors, integrated 6- and 9-axis sensors, environmental sensors, and a comprehensive software portfolio. Bosch Sensortec GmbH's products are used in commercial products, including smartwatches, smart clothes, drones, robots, and VR devices.
Meisei Electric Co., Ltd. is an electronics and communications equipment manufacturer established in 1938 and based in Tokyo, Japan. It manufactures radiosonde, cloud particle sensors, and upper-air sensors. It also manufactures satellite components, including satellite transceivers and satellite monitor cameras. The company is GRUAN certified, won the AAA grades at the International Radiosonde Competition in Switzerland and acquired ISO 14001:2015 and ISO 9001:2015 certifications. It has partnered with the Department of Aeronautics and Astronautics at the University of Tokyo and the Japan Meteorological Agency AMeDAS. Its manufactured products cater to the meteorological and aerospace industries in Japan, Indonesia, India, and Turkey.
Omron Corporation, started in 1933 and headquartered in Kyoto, Japan, is a manufacturer of automation components, equipment, and systems, and it developed the first contactless proximity switch in 1960. It has four domains, including industrial automation, electronic components, healthcare, and social systems, and it provides products and services in around 120 countries and regions. Some of its products include microsensing devices, access control systems, industrial robots, surveillance cameras, and blood pressure monitors. In 1971, it developed the first online cash machine, and in 1972, it established Japan’s first welfare factory.
Kanomax USA, Inc. (KMUS) is an American manufacturer of air quality monitoring and testing instrumentation established in 2006 as a subsidiary of Kanomax Japan Inc., which was founded in 1951. The company produces sound and vibration meters, indoor air quality (IAQ) monitors, airflow testing equipment, and particle counters for use in HVAC validation or environment testing. They also offer after-sales services including calibration and repair for customers in need of technical support. KMUS serves clients in various industries including the HVAC, construction, medical, and industrial manufacturing sectors.
McNika, founded in 1972 and headquartered in Shin-Yokohama, Kohoku-ku, Yokohama, is a manufacturer and supplier of electronic components, specializing in semiconductors and integrated circuits. The company offers a wide range of product portfolios including, integrated circuits such as PLDs, and ASICs, analog ICs, electronic devices, network-related software, and hardware. These cutting-edge components cater to diverse industries and applications including consumer electronics for memory and control functions, communication systems for optimizing performance and power efficiency, automotive for safety and navigation systems, and medical devices such as MRI, pacemakers, and glucose monitors.
Crea Laboratory Technology was founded in 2007 and is a manufacturer and distributor of testing instruments services based in Tuggerah, New South Wales, Australia. The company offers various testing instrument products such as BET analyzer, chemisorption analyzer, liquid dispersion analyzer, 3D dry dispersion analyzer, and friction analyzer. The company is a distributor of various brands of testing products including Granutools, Rubolab, Altamira Instruments, 3P Instruments, and Kanomax. Various industries have been supported by the company's products and services such as life science, materials testing, oil analysis, petrochem, and particle science.
Novus Air GmbH, founded in 2007 and headquartered in Coswig, Sachsen, Germany, develops and manufactures equipment for the removal of airborne pollutants and reduction of air humidity. The company's main products include stationary extraction and filtration systems, along with plug & play filtration towers. Its product line features the Airline stationary extraction system with self-adapting filtration and the Novus Airtower series, which cleans air without piping. These solutions are used by the metalworking, ceramics, and plastics industries for effective air filtration. The company also offers its cients test equipment, performance assessments, and extraction system rentals.
Martechnic has been a supplier of portable test devices in Germany since 1997. The company offers a range of test devices and test kits designed for assessing the quality of various oils, including fuel, lube, and hydraulic oils. These devices and kits provide on-site testing and analysis of oil parameters, allowing engineers and users to determine the oil's condition, ensuring engine smooth and efficient operation, reducing operational costs, conserving resources, and protecting the environment. Key measured parameters include water content, viscosity, density, and alkalinity reserve. The company primarily caters to the maritime industry and oil quality management professionals.
GVZ Components srl, founded in 1978 and based in Rho, Italy, is a distributor of sensors and other electronic components for Sensata Technologies, which owns brands like Schrader and Airpax. The company is ISO 9001 certified, and its products include gas detectors, circuit breakers, pressure switches, blind spot monitoring devices, and fuses used in automotive, HVAC, safety, food equipment, and aerospace industries, among others. It also works with the technical department to support product development. In 2016, the company became Sensata’s global distributor for the alternative fuel market portfolio, supplying the EMEA market.
Particulate Sensors Ltd. is a distributor of solutions and material characterization instrumentation for particle characterization. The company's product line includes SPOS (Single Particle Optical Sizing), DLS (Dynamic Light Scattering), and dispersion technology. One sample product is its SPOS, a system used as liquid particle counters for contamination applications and can also analyze particle size in suspensions. The company's products and services are aimed at researchers, scientists, and organizations that require precise particle size and characterization data, including those working with nanoparticles and various materials where particle size analysis is critical.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Particle Measuring Systems |
8.2%
|
2 | GVZ Components |
7.1%
|
3 | Pollen Sense LLC |
6.8%
|
4 | Particulate Sensors |
6.4%
|
5 | Bosch Sensortec |
6.4%
|
6 | Shinyei Corporation of America |
6.0%
|
7 | Particles Plus, Inc. |
6.0%
|
8 | CyberOptics |
5.3%
|
9 | Crea Laboratory Technology |
5.3%
|
10 | Martechnic GmbH |
5.3%
|
Derivation Method
The ranking is calculated based on the click share within the particle sensor page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 40.0% |
Germany | 5 | 33.3% |
Japan | 2 | 13.3% |
China | 1 | 6.7% |
United Kingdom | 1 | 6.7% |
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