5 Die Set Manufacturers in 2024
This section provides an overview for die sets as well as their applications and principles. Also, please take a look at the list of 5 die set manufacturers and their company rankings. Here are the top-ranked die set companies as of November, 2024: 1.Janesville Tool & MFG Inc., 2.Superior Die Set Corp., 3.Futaba.
Table of Contents
What Is a Die Set?
A die set is a critical tooling component in press machines, designed for metal and plastic forming processes. It comprises upper and lower parts that hold the die, connected by guide posts to ensure vertical movement accuracy. Made from materials like polyurethane, and nitrile rubber, and sometimes reinforced with fibers, die sets enable the precise shaping of various products by changing the installed dies.
Uses of Die Sets
Die sets are instrumental in forming various industrial and automotive parts, including gears and joints, through metal and plastic forming processes. This method is favored for its ability to produce high-strength products cost-effectively and efficiently.
Principle of Die Sets
Die sets integrate several components, such as the mounting section for press machine attachment, the pressure-receiving section for force transmission, and the forming section for shaping the product. They maintain accurate alignment through guide posts and bushings, ensuring the quality of the final product.
Types of Die Sets
- Back Post (B Type): Open on three sides, suitable for single operations with easy access for robotic machining.
- Center Post (C Type): Central load distribution, ideal for hole punching and bending tasks.
- Diagonal Post (D Type): Designed for smaller, progressive, or automated dies.
- Fore Post (F Type): Features guides at all four corners for progressive dies, ensuring mold accuracy but less convenient for single operations.
Choosing a Die Set
Selection is based on required precision, rigidity, and specific application needs, considering guide post positioning and guide types, such as plain, ball guide, or roller type for higher performance.
Advantages and Disadvantages
Die sets allow for versatile forming processes through die exchanges, enhancing production flexibility. However, ensuring eccentricity and concentricity accuracy is crucial to prevent quality issues.
Structure of Die Sets
Essential components include the guide post for alignment and the guide bush for smooth operation, ensuring the die set's top and bottom halves remain accurately aligned during use.
List of 5 Die Set Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Japan
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Janesville Tool & MFG Inc.
Mold & Tooling Blank Die Sets
Manufacturer Overview
Janesville Tool & MFG Inc., founded in Janesville, Wisconsin, in 1959 is a manufacturer of Precision Manual and Pneumatic Assembly Presses and Die Sets. The company's product portfolio includes Die Set Components, Workholding Tools, Mini Die Sets, and Tools and Tool Holders. The company serves telecommunications, Electronics, Medical, Aerospace, and Defense manufacturing industries in the United States and Internationally.The company provides services such as Product Selection Guidance, Engineering Support, and Custom Manufacturing.
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Futaba
Die sets
Manufacturer Overview
Futaba, founded in Japan, in 1985 is a manufacturer of vacuum tubes, electronic equipment, and radio control equipment. The company's product portfolio includes OLED Displays, Touch Sensors, Electronic Modules, Radio Control Equipments for Industrial Use, and Radio Control Equipments for Hobby Use. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company provides services such as Product Selection Guidance, Engineering Support, and Custom Manufacturing.
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Yamanaka Eng Co.,Ltd.
Enclosing Die set
Manufacturer Overview
Yamanaka Eng Co., Ltd. was founded in 1919 in Higashi-Osaka City of Japan as a manufacturer of precision tools, machinery components, and many industrial equipment. The company uses the CAE System DEFORM as a process simulator to engineer various industrial applications. The company also uses precision forging tools for productivity enhancement, stable production with enhanced tool life, and improved and accurate product development. The development of cold forging dies aid in the production of forging tools for flow forming, non-ferrous metal forming, and various forming methods.
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NICHIDAI CO., LTD
Die Sets
Company Overview
NICHIDAI CO., LTD, established in Kyoto, Japan, in 1967 is a manufacturer engaged in filtering equipment and metal filtering materials. The company's product range includes precision forging dies, die sets, forging DX, precision forging and contracted development. In 2013 the company launched Thailand subsidiary NICHIDAI (THAILAND) LTD. for die-productio and turbo charger part assembly. The company has two factories in Japan and international distributors in Thailand, the USA, Korea, India and China.
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Die Set Manufacturer Ranking
*Including some distributors, etc.Ranking as of November 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Janesville Tool & MFG Inc. |
45.4%
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| 2 | Superior Die Set Corp. |
18.5%
|
| 3 | Futaba |
18.5%
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| 4 | Yamanaka Eng Co.,Ltd. |
9.3%
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| 5 | NICHIDAI CO., LTD |
8.3%
|
Derivation Method
The ranking is calculated based on the click share within the die set page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- Futaba: 4,006
- NICHIDAI CO., LTD: 660
- Yamanaka Eng Co.,Ltd.: 320
Newly Established Company
- Yamanaka Eng Co.,Ltd.: 1961 (63 years ago)
- NICHIDAI CO., LTD: 1959 (65 years ago)
- Futaba: 1948 (76 years ago)
Company with a History
- Superior Die Set Corp.: 1923 (101 years ago)
- Futaba: 1948 (76 years ago)
- NICHIDAI CO., LTD: 1959 (65 years ago)
Die Set Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Die Set Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
Japan
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3 | 60.0% |
United States of America
|
2 | 40.0% |
