This section provides an overview for button dies as well as their applications and principles. Also, please take a look at the list of 10 button die manufacturers and their company rankings.
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A button die is a die that is nested in the lower die plate of a mold.
Normally, the lower die plate is used and the surface of the plate is polished by maintenance. Therefore, the thickness of the plate becomes thinner. In addition, the removal of the lower die plate is a time-consuming operation.
The button die is a nested type, so only the button die needs to be removed for maintenance. This is a simplified maintenance method. Since only the button die can be polished and replaced when it reaches the end of its service life, it can be used for a long period of time.
Button dies are easy to maintain because they are nested. The button dies are the part that corresponds to the blade in a pair of scissors.
The button dies alone do not function. A punch (the blade's counterpart) is also required.
The button dies are the lower blade and the punch is the upper blade. The upper and lower blades can process holes in the product.
Repeated hole drilling causes the blades to wear, requiring grinding.
Grinding can be performed by removing the button dies from the lower die. It can then be used by fitting it back into the lower die.
Due to their nested nature, they have a long service life and are easy to remove for maintenance.
Button dies need to be quenched as a measure against wear since they are part of the blade. Without hardening, wear progresses quickly and the purpose of extending service life cannot be achieved.
The lower die can be left as it is without quenching.
The button dies are the part that becomes the blade, so it can be processed when a punch is inserted. At that time, it is necessary to penetrate the die so that the shavings cut by the punch will fall to the bottom. This is the countermeasure against hole jamming.
Failure to take countermeasures against hole jams will result in the punch breaking and damaging the product.
Next, it is also necessary to take measures to prevent the button dies from generating shavings. It is necessary to prevent shavings from falling out of the button dies as the shavings will be blown out from the surface of the button dies after processing. If the die is processed with the scum floating on the surface, the dents will be transferred to the product, resulting in defective products.
*Including some distributors, etc.
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Swagelok Company was founded in 1947 in Cleveland, Ohio as a tube fitting manufacturer. The company serves numerous industries including the chemical, clean energy, food & beverage, industrial machinery, life sciences, and wastewater treatment industries. The copmany's product categories include hoses and flexible tubing, sample cylinders, welding systems, tubing and accessories, and measurement devices. The company's also offers engineering services including field engineering, onsite services, design and assembly services, training, and construction services.
Reynolds Carbide Die Co., Inc was founded in 1998 as a designer, manufacturer, and supplier of carbide parts for precision dies, knitting, sewing, and shoe manufacturing. The company, headquartered in Thomaston, Connecticut, produces replacement parts or custom precision tooling, including Steel Alloys or Tungsten Carbides. They supply textile, battery, eyelet, paper, and cardboard manufacturing equipment. Their circular steel or carbide cutters, knives, and wear parts for equipment are used in diverse industries.
PUNCH INDUSTRY USA INC. is a manufacturer that specializes in precision tools and machinery solutions which is headquartered in the USA. The company specialize in automotive parts and assemblies, electronic connectors, and aerospace components, by delivering excellent products for various businesses. With an intention to deliver excellent products and services, The company has established itself as a dependable partner for clients worldwide and allegiance to engineering expertise and customer satisfaction allows them to consistently provide cutting-edge solutions that meet the diverse needs of customers.
Precision Brand Products, Inc. (PBP) is a manufacturer of various tool room maintenance products and accessories founded in 1946 and headquartered in Downers Grove, Illinois. The company is a subsidiary of Precision Steel Warehouse, Inc., and is an ISO 9001 certified global supplier of over 3,800 products including keystock, hose clamps, drill rods, and fasteners. PBP offers custom fabrication and packaging services to its clients in the marine, energy, construction, and energy sectors.
Plainville Machine and Tool Company, Inc., established in 1965 and based in Bristol, Connecticut, is an American manufacturer specializing in custom metal stamping tools and dies. With the aid of design platforms like CADKEY and AutoCAD, PM&T offers tailor-made designs to meet diverse specifications, including complex tooling, in-die tapping, assembly in the tool, or multiple strip tooling requirements. The company produces these tools and dies, such as blanking, compound, and forming dies, as well as inspection gauges and fixtures, using electrical discharge machines. PM&T's products adhere to specifications and close tolerances demanded by various industries, including automotive, aerospace, hardware, medical, and telecommunications.
Metalloy was founded in 1969 and is based in St. Charles, Illinois. Metalloy is a distributor of industrial and construction supplies. Metalloy offers tube & pipe products, PVF, die sets & plates, die & mold tooling, general tooling, steel storage, and SK hand tools. Tube & tube products include mechanical tubing, stainless steel tubing, and piping. PVF includes piping, fittings, flanges, valves, studded outlets, and machined rings. Die sets & plates include parallels, risers, and steel tools. Die & mold tooling include die punches, die buttons, drill busings, and mold components.
Founded in 1964, and, located in Grand Rapids, Michigan, USA, Ajacs is a manufacturer and distributor of machines and press equipment. The company started as a small die set manufacturer in 1964, and in 1968, it was purchased by a local steel supply company and started functioning under the name 'Ajacs'. The company offers Stamping Press, Press Room Automation, Spring Machines, and, Leveling Casters & Pads that have applications in the metalworking industry. They also provide services including product selection, installation, preventative maintenance, troubleshooting, and repair.
Arti Engineering Works, established in 1996 and located in Gujarat, India, is a supplier and manufacturer of machines. The company’s diverse range of products includes thread cutting machines, snap botton machines, servo snap botton machines, rivet botton dies, and PU label embossing machines. These machines have applications in industries such as textile manufacturing, garment production, fashion, leather goods, and customization processes. The company’s products are used to enhance efficiency, precision, and quality in the production and embellishment of products in these industries.
Fasnap Corp, founded in the year 1981, and based in California, USA, is a manufacturer and supplier of fasteners. The product portfolio includes snap fasteners, screw studs, grommets, washers, metal and plastic hardware, machinery, tools and dyes. The products are used in many industries which include automotive, trucking, marine, furniture, and others. The products are ISO certified. The company also offers services that include fasnap production services, fasnap production cut-to-length, ultrasonic welding, and quality control.
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