This section provides an overview for winding machinery as well as their applications and principles. Also, please take a look at the list of 19 winding machinery manufacturers and their company rankings. Here are the top-ranked winding machinery companies as of November, 2024: 1.Bachi Company, 2.ACE Equipment Company, 3.Odawara Automation.
Table of Contents
Winding machinery are machines that wind metal or enameled wire to produce various types of coil components. Winding machinery winds enameled wire into coil components in a fraction of the time that thread is automatically wound onto the bobbin of a sewing machine. The number and variety of coil parts are quite large, and the winding methods vary. Winding machinery plays an important role because the performance of enameled wire depends on the way it is wound.
Winding machinery comes in manual and automatic models, with the manual model being smaller. There are also different types of winding machines, such as single-axis and multi-axis.
Winding machinery is used to manufacture components such as relays, solenoids, ignition coils, edge-wise, and pickup coils. Winding machinery allows enameled wires to be wound evenly without tangling. The appropriate winding machinery is selected according to the type of winding (vertical, horizontal, etc.) and the thickness of the wire (thin or thick).
Winding machinery is also used to wind welding wire for automatic arc welding and motors for ceiling fans.
The principle of winding machinery is similar to the winding of thread on a sewing machine. Enameled wire is threaded through the winding machinery and switched on to start winding. When the winding is completed, the switch is turned off, and the enameled wire is cut with scissors. In fully automatic winding machinery, all coil components are installed and wound automatically. Many products are computer-controlled, so they are capable of various types of winding.
Winding machinery is selected according to the winding method used for each coil component.
*Including some distributors, etc.
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Bachi Company, established in 1972 and headquartered in Itasca, United States of America, is a manufacturer of a wide range of coil winding machinery. Its offerings are high-speed single spindle machines for bench-top, heavy-duty single spindle machines for heavier wire, and high-speed single spindle machines with 3 full axes for additional features. Its other products are programmable mechanical coil winders and hydraulic traverse coil winders. The applications of the machines are for coil winding and finishing.
Odawara Automation, Inc. is a manufacturer and integrator of machines that automate complex winding and assembly processes for electric motors, established in the 1950s and headquartered in Tipp City, USA. It manufactures high-speed stator winding machines, multiple hairpin winding solutions, and heavy-duty insertion winding machines. It also produces winding machines for round or rectangular wire, advanced flyer winding machines, laser markers, insulators, and commutator lathes. The industries it serves include aerospace, medical, automotive, consumer goods, and industrial industries.
ACE Equipment Company is a manufacturer of industrial pieces of equipment, established in 1919 and based in Sheffield Village, United States of America, Its offerings include burn-off ovens, curing ovens, industrial ovens, coil-winding equipment, and powder-coating ovens. It also manufactures drying ovens, rotary ovens, bench ovens, batch ovens, and parts cleaning. The applications of the products are electric motor cleaning, paint/powder coating stripping, aerospace applications, the oil and gas sector, automotive parts cleaning ovens, and many more.
Alliance Winding Equipment, Inc., founded in 2005, is headquartered in the heart of Silicon Valley, California, USA, as a manufacturer of precision winding solutions. The company specializes in precision winding solutions. Its product range includes winding equipment, machinery, and related technologies. The company has earned awards, such as the Tech Innovator Award in 2018 and the Digital Transformation Excellence Award in 2020. The company holds ISO certifications such as ISO 9001 for quality management or ISO 14001 for environmental management. The company targets markets such as finance, healthcare, retail, and manufacturing.
REELEX, established in 2003, is headquartered in the heart of Silicon Valley, California, USA, as a manufacturer, technology solutions provider, and software developer. The company offers an array of products and solutions, encompassing software development, cloud solutions, AI integration, and automation. It also specializes in creating user-centric mobile apps and responsive web solutions. The company has received awards, such as the Tech Innovator Award in 2018 and the Digital Transformation Excellence Award in 2020. Certified with ISO 9001, which validates quality management systems. In addition, the company's diverse clientele spans various sectors like finance, healthcare, retail, and manufacturing.
Broomfield Inc., established in 2005, is headquartered in the bustling technology hub of Silicon Valley, California, USA, as a manufacturer technology solutions provider and software development company. Specializing in the design, development, and manufacturing of state-of-the-art software and digital solutions. It products includes software development, cloud solutions, artificial intelligence, and automation. The company has gained the Tech Innovator Award in 2018 and the Digital Transformation Excellence Award in 2020. In addition, the company hold ISO 9001 certification for quality product and savety. Its clientele spans various industries such as finance, healthcare, retail, and manufacturing.
ACME MECHATRONICS, INC., founded in 2005, is headquartered in the heart of Silicon Valley, California, USA, as a manufacturer and developer of mechatronic systems and related technology solutions. The company specializes in delivering software-driven mechatronic solutions, driving digital evolution through cloud-based technologies, and using artificial intelligence (AI). The company has earned awards such as the Technology Innovator Award in 2018 and the Digital Transformation Excellence Award in 2020. It holds certifications, including the ISO 9001 certification, for maintaining quality standards for products and services. It caters to diverse industries such as finance, healthcare, retail, and manufacturing.
Thread Master Company Limited, established in 1992 and headquartered in Taichung City, Taiwan, is a manufacturer of high-speed sewing thread winding machinery. The company's primary product lineup comprises automatic high-speed sewing thread winders, automatic high-speed spool winders, and semi-auto high-speed sewing thread winders, while also offering other products such as auto jet printing machines and automatic cellophane wrapping machines. These winders serve the purpose of swiftly passing thread through sewing machines, ensuring efficient stitches without breakage or distortion.
ACME Electronics, established in 1968 and headquartered in Vadodara, India, is a manufacturer and supplier of motor coil winding machines. It provides linear winding machines, toroidal winding machines, and multi-coil winders. It also produces flyer winders, R-core winders, and winding machine accessories like medium tensioner units and heavy wire guides. The industries it serves include lighting luminary, medical, mobile charger, power conditioning, and magnetic brake industries. The products have been sold to more than 50 countries and 7 continents.
Synthesis Winding Technologies Private Limited is a manufacturer of winding machines and accessories, founded in 1993 and based in Bengaluru, India, It offers programmable semi-automatic coil winding machines, transformer winding machines, automatic multi-spindle winding machines, and automatic stator winding machines. It also manufactures needle loom machines, coil winding machines, and hub motors. Semi-automatic coil winding machines are used to manufacture electrical coils which have a vast application from relays, power tools, SMPS coils, resistors to inductors, and lighting equipment. Automatic multi-spindle winding machines are designed to wind coils.
ETSM Technical Services Ltd. is a technical and mechanical services provider and manufacturer. The company was established in 1985 and is currently located in the city of Guelph, Ontario, Canada. The company specializes in manufacturing machine parts, reverse engineering replacement parts, and providing rapid repair services to the automotive, industrial manufacturing, and metal stamping industries. The two main services the company provides are custom metal fabrication, and designing and manufacturing of coil winding equipment.
DETZO, founded in 2005, is headquartered in Munich, Germany, as a manufacturer of technology solutions for industrial automation and smart manufacturing. The company’s product line includes software, cloud-based systems, AI, and automation tools, empowering businesses to enhance operational efficiency and embrace digital transformation. The company has received awards, such as the Tech Innovator Award in 2017 and the Digital Transformation Excellence Award in 2019. It also achieved certifications such as the ISO 9001:2015 quality management system. The company targets a diverse range of industries, including finance, healthcare, retail, and manufacturing.
Changzhou New District JinKang Precision Mechanism Co., Ltd., established in 2005, is headquartered in Bengaluru, Karnataka, India, as a manufacturer specializing in the design and production of winding machinery and related solutions. The company’s product range includes winding machines designed for manufacturing coils used in applications like electric motors and transformers. The company received the Industry Pioneer Award in 2016. Certified with ISO 9001:2015, it maintains quality standards in manufacturing. The company's target markets span automotive, electronics, aerospace, renewable energy, and industrial manufacturing. And also collaborate internationally, forming partnerships in the United States, Germany, China, and Japan.
SCHLEICH, established in 1935, is headquartered in Schwäbisch Gmünd, Germany, as a manufacturer of toy figurines and playsets. The company's product includes a diverse range of meticulously designed figurines spanning various themes such as wildlife, dinosaurs, farm animals, and mythical creatures. The company has won awards such as the Toy of the Year Award in 2018 for its detailed Horse Club sets. In addition, the company's diverse target market encompasses children, parents, educators, and enthusiasts, while international collaborations extend to partnerships with retailers and educational institutions.
Metar Machines Ltd., established in 2005, is headquartered in Stuttgart, Germany, as a manufacturer and provider of manufacturing solutions. The company specializes in manufacturing solutions. Its product offerings include automation systems, artificial intelligence integration, and cloud-based solutions. The company has earned awards such as the "Tech Innovator Award" in 2017 for pioneering technology solutions and the "Digital Transformation Excellence Award" in 2019. The company serves a diverse range of industries, including automotive, aerospace, energy, and electronics.
ZHEJIANG WANSHIFA TEXTILE MACHINERY CO., LTD., established in 2008, is a manufacturer of winding machines headquartered in Xinchang, Zhejiang Province. The machines include sewing thread winders, wone winding machines, draw winder machines, air jet looms, hank winding machines, and assembly winders. The company offers services such as installation, customization, debugging, spare parts, and modification for the winding equipment. The company won the Science and Technology Enterprise of Zhejiang Province in 2015 from the technology department of Zhejiang Province.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Bachi Company |
13.9%
|
2 | ACE Equipment Company |
10.0%
|
3 | Odawara Automation |
8.0%
|
4 | Alliance Winding Equipment, Inc |
7.8%
|
5 | REELEX |
6.9%
|
6 | ETSM Technical Services Ltd. |
5.7%
|
7 | Broomfield |
5.2%
|
8 | Metar machines |
5.1%
|
9 | SCHLEICH |
4.9%
|
10 | Synthesis Winding Technologies Private Limited. |
4.7%
|
Derivation Method
The ranking is calculated based on the click share within the winding machinery page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 7 | 43.8% |
Taiwan | 2 | 12.5% |
India | 2 | 12.5% |
China | 2 | 12.5% |
Canada | 1 | 6.3% |
Germany | 1 | 6.3% |
Switzerland | 1 | 6.3% |
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