This section provides an overview for zirconia beads as well as their applications and principles. Also, please take a look at the list of 11 zirconia beads manufacturers and their company rankings. Here are the top-ranked zirconia beads companies as of November, 2024: 1.Chemco Advance Material (Suzhou) Co., Ltd, 2.Nanjing Gold Carp Advanced Materials Co.,Ltd..
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1987~1991: Engaged in research on wire covering materials at Polymer Materials Laboratory.
1991~1997: Worked as a patent Engineer at Koike International Patent Office.
1997~2005 Worked as an intellectual property member at GE Yokogawa Medical System, currently working as a writer.
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Zirconia beads are a type of beads used in a device called a bead mill, in which a slurry of material to be ground is stirred together with beads to break the material in the slurry into smaller pieces.
Zirconia beads are characterized by the use of zirconia ceramics as a material.
Zirconia beads are used in a device called a bead mill. The main components of a bead mill are a feeding section, a stirring section with a stirring device, and a separation section. Zirconia beads and other beads are enclosed in the stirring section. The process is as follows.
In process 3, the collision of the beads with the particles or powders of the material to be ground occurs. This collision allows for an even finer grinding of the milled material, surface polishing, or uniform dispersion in the slurry.
Zirconia beads are made of zirconia, which has inherent wear resistance, high strength, and good toughness. They are therefore used for the dispersion and pulverization of electronic materials such as derivatives and piezoelectric materials, dispersion and pulverization of pigments, inks, and paints, and dispersion and pulverization of nanotechnology materials. They are also suitable for the dispersion and pulverization of pharmaceuticals and foodstuffs due to their high strength and safety, as they do not break in the slurry.
When zirconia beads are rotated and agitated at high speed in the agitator of a bead mill, centrifugal force is generated, which in turn exerts a force on the zirconia beads and generates pulverization energy. The magnitude of this pulverization energy determines the degree of processing in a single collision, and the number of collisions allows the characteristics of the processing to be controlled.
Large diameter zirconia beads are used when the particles to be ground are large, and smaller diameter zirconia beads are used as the particle size of the material decreases. This is because the larger the particles to be ground, the greater the degree of processing required by a single impact of the zirconia beads.
As the particles become finer, smaller diameter zirconia beads are used to increase the frequency of contact between the zirconia beads and the particles to be ground, thereby increasing the milling effect. Care should be taken when using beads with too small a diameter, as the mass is too light and the milling energy is minimal. In this case, selecting beads made of a material with a higher density and increasing the mass without changing the size will improve the milling energy.
Zirconia, which makes up zirconia beads, refers to zirconium oxide with the chemical formula ZrO2 and is classified as a ceramic as zirconia ceramics. Zirconia is a material that forms the most stable monoclinic crystal structure at room temperature, which changes sequentially to tetragonal and cubic as the temperature increases.
By reacting zirconia with stabilizers such as yttrium oxide (Y2O3), calcium oxide (CaO), cerium oxide (CeO2), and magnesium oxide (MgO), the cubic crystal structure becomes stable at room temperature. Zirconia with stable cubic crystals at room temperature is called stabilized zirconia or partially stabilized zirconia.
Zirconia beads are manufactured by processing zirconia into microscopic spheres. Among zirconia beads, stabilized zirconia has high strength and high toughness and can be processed into minute sizes.
The rolling and pressing methods for processing into beads include the rolling method and the pressing method, but these methods have the disadvantage that it is difficult to manufacture microscopic beads. For this reason, the use of cross-linked liquids such as water and the liquid granulation method that combines water and a liquid such as alcohol have been proposed as methods for manufacturing even finer beads.
*Including some distributors, etc.
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Chemco Advance Material (Suzhou) Co. Ltd. is a Chinese manufacturer of ceramic balls, beads, and shots, established in 2003 and based in Guangfu, Suzhou. These ceramic products incorporate Zirconium dioxide (ZrO2), a ceramic material which is wear and corrosion resistant. The company's ceramic beads and balls with various densities find applications in vertical, horizontal, agitated, and stirred media mills. These products are distributed to domestic and international markets, serving customers in over 48 countries.
Pingxiang Chemhun Ceramics Co. Ltd., established in 2002, is a manufacturer based in Pingxiang, Jiangxi, China, providing wear-resistant ceramic solutions. The company’s ceramic products include wear-resistant alumina and rubber ceramic linings, ceramic lining equipment, ceramic grinding media, and silicon carbide ceramics. Around 60 percent of its products are supplied to international markets, including the United States, Australia, South America, and Southeast Asia. These products serve diverse industries, such as cement, mining, power, and steel. The company also offers ballistic ceramics for applications in military projects and the semiconductor industry.
Suzhou Tonghui New Materials Equipment Co. Ltd. is a manufacturer, established in 2002 and based in Zhangjiagang, Jiangsu, China, specializing in dispersing, grinding, and mixing machines. The company’s product line comprises dispensers, mills, mixers, and discharge machines, with offerings like concentric dual-axis mixers, high-speed dispersing mixers, high-viscosity planetary mixers, and sand mills for paint processing. The company also offers filters, tanks, vessels and laboratory equipment. These products are employed in various industries, including adhesive, coating, non-metal mining, pesticide, and printing ink; notably supplied to companies like Jotun Paints Ltd., Nippon Paint Holdings, Co. Ltd., and Guangdong Maydos Building Materials Limited.
Inovatec Machinery is a Chinese manufacturer of mass finishing equipment and media that was founded in 1998. Based in Huzhou City, Zhejiang, the company produces vibratory finishing machines in various models and sizes. It also offers centrifugal disc and barrel machines for polishing or deburring jewelry or small parts in electronics such as medical devices. Innovatec Machinery also offers a wide range of tumbling media including ceramic, steel, and plastic varieties, as well as specialized mediums such as corn cobs, walnut shells, or zirconia beads.
Changsha Tianchuang Powder Technology Co. Ltd. is a Chinese manufacturer and supplier providing powder milling solutions, established in 2006 and based in Changsha, Hunan. The company produces powder milling materials, equipment, and technology, with product lineup like crushing and milling machines, screening, mixing, and stirring equipment as well as laboratory planetary ball mills. Holding over 40 core patented technologies with independent intellectual property rights and certified as a high-technology enterprise by the Hunan provincial government, the company serves notable institutions and organizations, including BYD Co. Ltd., China Aerospace Science and Technology Corporation, and Tsinghua University.
Shandong Sinoshine Advanced Materials Co., Ltd. established in 2008 and based in Zibo City, Shandong, China, is a manufacturer and supplier of alumina ceramics. The company's product range includes Alumina ceramic, Zirconia ceramic, SiC ceramic, Ceramic Fiber, and machinery for porcelain. These products are applied in industries like ceramics, steels, minerals, electricity, petrochemicals, chemicals, medicals, and thermal & power plants. The company primarily serves the Clay and Refractory Products Manufacturing sector. Its services focus on the production of new materials, manufacturing of refractory materials, crafting of industrial ceramics, and provision of machinery for porcelain.
Suzhou Manyoung Materials Co. Ltd., established in 2015, is a Chinese manufacturer and supplier based in Suzhou, Jiangsu, providing ceramic materials and components. The company’s product range includes zirconia ceramic beads, plates, rods, shafts, and tubes. The company also offers alumina ceramic parts and discs, ceramic seal rings, and machinable ceramic parts and blocks. These products find applications in industries like fine chemicals, electronic pastes, precision machinery, semiconductor equipment, and nanomaterials.
Nanjing Gold Carp Advanced Materials Co.,Ltd, established in 2017, is a manufacturer and supplier of specialized Zirconia products. The company's primary offerings include nano zirconium oxide powder, dental powder and dental blocks, zirconia thermal spray powder, zirconia grinding beads, and advanced ceramic parts. These products find diverse applications in dentistry, ceramics, and manufacturing. It provides customized services, ranging from small trial samples to bulk orders. Additionally, it offers professional sintering suggestions and maintains an attentive online support system, with free samples available for trial tests.
Sanxin New Materials Co., Ltd. Factory direct supply ceramic grinding balls, ceramic bearing balls, ceramic blasting beads, ceramic wear-resistance parts, ceramic structure parts, Nano Powder, widly applicated in numerous fields, like mining, paper making, paint coating, ink, electronic materials etc.
Duratec Technical Ceramic Applying Co.,Ltd., founded in 2005 and located in Shandong, China, is a supplier of high-tech ceramic products. Its broad range of products includes alumina ceramic, chromium carbide, ceramic glove molds, cast basalt, and ceramic rollers. The company’s offerings are used for wear-resistant components, hard-facing surfaces, glove mold shaping, abrasive material handling, and high-temperature support. These products serve industries requiring durability, protection, and performance in challenging environments. The company is also ISO 9001 and ISO 14001 certified.
Futong Industry Co. Ltd. is a Chinese supplier, established in 1998 and based in Zhengdong New District, Henan, offering abrasive and refractory materials. The company provides bonded and coated abrasive materials to companies like Compagnie de Saint-Gobain S.A. and Imerys S.A., refractory materials to Calderys and RHI Magnesita N.V. as well as dense media separation (DMS) ferrosilicon powder to mining industries in Japan, South Africa and the United Kingdom. It further offers refractory materials, such as brown fused alumina and ferrosilicon nitride. The company notably appoints reputable institutions like China Certification and Inspection Group (CCIC) as third-party product quality controllers.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Chemco Advance Material (Suzhou) Co., Ltd |
66.7%
|
2 | Nanjing Gold Carp Advanced Materials Co.,Ltd. |
33.3%
|
Derivation Method
The ranking is calculated based on the click share within the zirconia beads page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
China | 10 | 100.0% |