This section provides an overview for vortex flowmeters as well as their applications and principles. Also, please take a look at the list of 20 vortex flowmeter manufacturers and their company rankings. Here are the top-ranked vortex flowmeter companies as of November, 2024: 1.Tactical Flow Meter, 2.VorTek Instruments, 3.ONICON Incorporated.
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A vortex flowmeter is a flowmeter that utilizes the Karman vortex.
A Kalman vortex is a line of vortices generated downstream of an object (vortex source) placed in a fluid flow. The name "Kalman vortex" comes from the theoretical clarification by the physicist Kalman.
The vortex flowmeter is simple and robust in construction. Its main features are good accuracy, a wide flow range, and compatibility with a wide variety of fluids.
The main applications of the vortex flowmeter are:
Vortex flowmeters can measure gas, liquid, and steam, so it can be used in any flow measurement scenario.
The caution is to select an appropriate bore size for vortex generation, since measurement is not possible without vortex generation. In the low flow range, the Karman vortex will not be generated and the flow rate cannot be measured.
A vortex flowmeter measures the flow rate by counting Kalman vortices.
Since the frequency of the Kalman vortex is proportional to the flow velocity, the flow velocity can be determined by placing a vortex generating obstacle in the pipe and counting the vortices generated.
The following is an explanation using specific mathematical formulas.
Let the vortex frequency be f (Hz), the representative length of the vortex generating body be d (m), and the flow velocity be v (m/s),
f = S・v/d
The equation f = S・v/d, where S is the vortex frequency of the straw hatcher and v is the flow rate. where S is a proportionality constant called the Strouhal number. This number is determined by the shape and dimensions of the vortex generator.
The flow rate Q (m3/s), if the cross-sectional area of the pipe is A (m2),
Q = A・v = A・f・d/S = K・f
and if the constant of proportionality K between flow rate and frequency is determined in advance, the flow rate can be obtained from the frequency.
Actual vortex generators can be triangular, flat, or trapezoidal in shape, with the trapezoidal shape being considered the most accurate. The vortex is detected by converting the force generated by the vortex into an electrical signal using a sensor (piezoelectric element or semiconductor strain gauge), which is then amplified by a transducer and extracted as a pulse signal or an analog signal.
Other meters that measure the flow rate of fluid in a pipe include differential pressure flowmeters and Coriolis flowmeters. The differential pressure flowmeter has a simple structure, but its disadvantage is that its measurement accuracy is somewhat low, while the Coriolis type has the disadvantage of being limited to the fluids that can be used.
A vortex flowmeter, on the other hand, measures the pressure change caused by the Karman vortex generated downstream of the vortex-generating object installed in the sensing section and converts it to the flow rate. A vortex flowmeter can measure liquids, solids, and gases, and is characterized by the simplicity of its instrumentation.
As is true of most flowmeters, the straight pipe section upstream of the instrument must be of a certain length for more accurate flow measurement. In vortex flowmeter, swirling flow or non-uniform velocity distribution in the pipe will affect the measurement. Therefore, the fluid must be laminar.
Therefore, the upstream of the flowmeter must be rectified, and valves, thermometers, pressure gauges, etc. must not protrude into the piping. The required length of the straight pipe section depends on the design of the piping.
Differential pressure flowmeters are often used to measure steam flow. The differential pressure flowmeter has a simple mechanism, but its flow rate accuracy is inferior to that of other flowmeters.
In such cases, a vortex flowmeter can be used to measure the flow rate of steam accurately.
In the case of steam, the density varies with temperature and pressure. A vortex flowmeter not only provides accurate measurement of flow rate, but some meters are equipped with a temperature sensor to enable conversion to mass flow rate.
In addition, a vortex flowmeter is more suitable than the differential pressure type, mainly because in boilers the steam is wet steam. However, the effects of temperature, pressure, and dryness of this wet steam can result in low accuracy even in a vortex flowmeter.
Vortex flowmeters for steam have a built-in dryness sensor in the detection section and are designed to be able to convert the mass flow rate.
*Including some distributors, etc.
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Endress+Hauser Group Services AG, established in 1953 with headquarters in Reinach, Switzerland, is a global manufacturer, distributor, and integrator of industrial process solutions for flow, level, pressure, temperature, and digital communications. The company's product line includes portable pH meters, Raman spectroscopic analyzers, electromagnetic flowmeters, hydrostatic level sensors, and application managers (devices). These products are available individually, and custom-process manufacturing turnkey systems can be commissioned. The company serves industries including food processing, chemical processing, agriculture, mining, and energy.
Roll Seal Valve Co., Inc., established in 1936, is headquartered in Costa Mesa, California, USA, and is a manufacturer specializing in the production of valves and control systems. The company's product range includes butterfly valves, pressure-reducing valves, and other fluid control solutions engineered for reliability in waterworks, oil and gas, and chemical processing industries. It has received awards like the Fluid Control Pioneer Award in 2015 and Industry Innovation Recognition in 2019. Additionally, the company holds ISO 9001 certification for quality management.
TacticalFlowMeter manufactures Gas and Liquid flow meters for industrial and laboratory use. We provide top of the line MAG meters, Vortex Mass Flow Meters, Coriolis Mass Flow Meters, Thermal Mass Flow Meters, Clamp on Ultrasonic Flow Meters, inline Ultrasonic Flow Meters, Turbine Flow Meters as well as modulating ball valves.
ONICON Inc is a manufacturer of a full line of highly accurate flow meters and energy measurement systems. The company was founded in 1987 and is based in Southern USA. The company provides a wide range of products which include turbine, vortex, electromagnetic, thermal mass, and ultrasonic meters and display modules. These solutions cater to various industries such as HVAC, water utilities, and process control. Every product is individually calibrated, and all products are delivered fully programmed for the customer's application.
ifm efector (ifm) is a subsidiary of ifm electronic, founded in Germany in 1969. ifm has developed, manufactured and marketed sensors and controls technology to industries that include assembly and robotics, automotive, material handling, metal forming, mobile equipment, plastics, and food and beverage. Ifm produces sensors, condition monitoring equipment, image processing, safety technology, industrial communication, IO-link, systems for mobile machines, displays, software, connection technology, voltage supplies, as well as other accessories.
VorTek Instruments, established in 1995 and located in Longmont, Colorado, is a manufacturer of precision flowmeters for the measurement of liquid, gas, steam, and energy. The company’s broad range of products includes vortex flow meters, turbine flow meters, ultrasonic flow meters, custom-built flow meters, and electromagnetic flow meters. These flow meters find application in diverse industries like oil and gas, chemical, water management, HVAC, and industrial processes. The company’s products are used for accurate and efficient measurement of fluid dynamics.
KROHNE Group began in Duisburg, Germany in 1921 as a producer of variable area flowmeters. Today KROHNE isa a provider of industrial measurement products, solutions, and services. KROHNE services the chemical, food & beverage, life sciences, marine, metal & mining, nuclear, oil & gas, power generation, pulp & paper, water & wastewater, and sustainable energies industries. KROHNE product lines include tools for flow, level, temperature, and pressure measurement as well as process analytics and smart flow control. KROHNE offers full solutions for flow metering, monitoring, and wireless and remote metering applications.
Holykell Sensor Inc., established in 2001 and based in Hunan, China, is a manufacturer of industrial measuring instruments. The company produces industrial measuring instruments such as pressure & level sensors, temperature & wireless sensors, flow meters and one-stop solutions. These products are utilized in chemical, food, marine, waste water and oil & gas among other industries. It also provides OEM & ODM services along with customized solutions. The company has obtained various quality certifications including CE, ATEX, RoHS and ISO 9001, 45001 and 14001.
Comate Intelligent Sensor, established in 2008 and headquartered in Hefei, China, is a manufacturer of flow measurement instruments. The company specializes in flow measurement instruments, including vortex flow meters, thermal mass flow meters, and pitot tube flow meters. These products are used in power generation, mining, and chemical sectors. It develops solutions for measuring air, steam, and gases in industrial processes. The company's VFM60MV multivariable vortex-type flowmeter integrates temperature and pressure compensation, delivering stable measurements even in challenging conditions. It also offers cellphone-based reading, setting, and diagnosis capabilities, enhancing convenience and efficiency for users.
OVAL Corporation, founded in Tokyo, Japan, in 1949 is a manufacturer of metrological control equipment and related systems and measuring devices and environmental control related instruments. The company's product portfolio includes batch controllers, flow computers, peripherals and related instruments, system solutions and calibration equipment. Their products are used in industries such as Food and Beverage, Pharmaceutical and Biotechnology, Chemical and Petrochemical, Environmental Testing and healthcare. The company provides services such as Product Selection Guidance, Engineering Support, and Custom Manufacturing.
TLV, established in 1950, is a Japan-based manufacturer and supplier of steam engineering products such as fluid control equipment, system products, and maintenance instruments. The company offers fluid control equipment including cyclone separators, steam traps, automatic check valves, manifolds, and pressure-reducing valves used for steam, air, and water piping. The company offers maintenance instruments such as pocket trapman. The company also offers consultation, engineering, services, and the design and construction of steam and power systems. TLV has achieved ISO9001 and ISO 14001 certifications for standardization allowing their products to be used in logistics, building maintenance, chemicals, refineries, and petrochemical industries.
The Azbil Corporation (formerly the Yamatak Corporation) aims to realize safety, comfort, and fulfillment in people's lives and contribute to global environmental preservation through "human-centered" automation. They provide their customers with timely solutions via an integrated structure that extends from planning and development to maintenance and service, capable of responding rapidly to customer needs.
Schneider Electric S.E. is headquartered in Rueil-Malmaison, France, and has been operating since 1836. Schneider Electric provides a number of products and services including electrical car charging, energy management software, surge protection devices, load banks, servers and HMIs, valve and valve actuators, feeder automation, grid automation, and SCADA software products, data center cooling and software, home automation and security, light switches, motion control and robotics, signaling units, solar and energy storage, RFID systems, as well as other hardware, services, and software.
Endress+Hauser Group is based in Switzerland and has over 15,000 employees worldwide. Endress+Hauser manufactures measurement instrumentation and provides services for industrial process engineering. Endress+Hauser’s customers come from various industries including chemical, life sciences, energy, and water. Endress+Hauser’s products include those for level measurement, pressure measurement, software, industrial communication technologies, and liquid analysis. Endress+Hauser also offers services including project and commissioning, support and education, maintenance, and performance optimization. The company has an assortment of online tools to assist customers in services such as product selection.
Yokogawa Test & Measurement Corporation was founded in Japan in 1954. Yokogawa currently serves a wide array of industries including the aerospace, automotive, consumer electronics, semiconductor and telecommunications industries with both hardware and software solutions. Among Yokogawa’s suite of products are oscilloscopes, voltage probes, power analyzers and meters, data acquisition tools, optical test equipment, a wide variety of handled meters, calibrators, and testers; analog instruments, and manometers.
Baker Hughes Co. (BHC) is an American service provider and manufacturer of industrial oilfield equipment that was established in 1987 following the merger of Baker International and Hughes Tool Company. Based in Houston, Texas, the company produces several categories of oilfield products including drilling equipment, pipe and subsea production systems, generators, and storage systems. It also offers process control components and actuators such as pumps, valves and regulators. BHC provides various services for oilfield and liquefied natural gas (LNG) operations, including regasification, well construction, transportation, and storage.
Founded in 1890 in Missouri, Emerson Electric Co., is a technology and engineering company that provides various solutions for customers in industrial, commercial, and consumer markets globally. Business segments include automation solutions, AspenTech, and commercial & residential solutions segments. The Automation Solutions segment offers measurement and analytical instrumentation, industrial valves and equipment, and process control software and systems. The AspenTech segment provides asset optimization software for enhancing performance through a combination of modeling, simulation, and optimization capabilities. The Commercial & Residential Solutions segment offers residential and commercial HVAC products, system protector and flow control devices, and IoT thermostats.
ABB E-mobility provides electric vehicle charging solutions for customers around the globe. ABB E-mobility offers DC fast chargers as well as AC chargers with focus on reliability and uptime. Since 2010, ABB E-mobility has sold over 50,000 DC fast chargers and over 1 million total AC chargers. ABB E-mobility offers home single and multi-charge units, retail, workplace, and hospitality charge units, electric vehicle fleet sales, as well as public transportation. Additionally, numerous digital solutions and software services are available.
SmartMeasurement is a manufacturer and distributor of flow measurement instrumentation that was established in 2002 in Wauwatosa, Wisconsin. The company primarily produces various flow meters including vortex, turbine, ultrasonic, and electromagnetic models. It also offers absolute, differential, and gauge pressure transmitters, as well as energy meters for measuring the thermal energy consumption of gasses or fluids. SmartMeasurement products are mainly used by clients in the oil and gas, wastewater treatment, and chemical and petrochemical processing sectors.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Tactical Flow Meter |
15.9%
|
2 | VorTek Instruments |
13.0%
|
3 | ONICON Incorporated |
8.0%
|
4 | OVAL Corporation |
7.2%
|
5 | HOLYKELL TECHNOLOGY COMPANY LIMITED |
6.5%
|
6 | Comate Intelligent Sensor |
6.5%
|
7 | Cla-Val Company |
5.8%
|
8 | Azbil Corporation |
5.8%
|
9 | ifm efector, inc. |
5.1%
|
10 | SmartMeasurement |
4.3%
|
Derivation Method
The ranking is calculated based on the click share within the vortex flowmeter page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 37.5% |
Japan | 4 | 25.0% |
China | 2 | 12.5% |
Switzerland | 2 | 12.5% |
Germany | 1 | 6.3% |
France | 1 | 6.3% |
46 products are listed.
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■ Overview At the time of measurement, the karman whirlpool -type flow gauge can be measured with high accuracy and low pressure loss because there...