This section provides an overview for jaw flex couplings as well as their applications and principles. Also, please take a look at the list of 18 jaw flex coupling manufacturers and their company rankings. Here are the top-ranked jaw flex coupling companies as of November, 2024: 1.Shanghai MOONS' Electric Co., Ltd., 2.NBK America LLC, 3.Hayes Manufacturing, Inc..
Table of Contents
Categories Related to Jaw Flex Couplings
Jaw flex couplings belong to the category of flex couplings.
A coupling, or shaft coupling, serves as a mechanical component that links a drive shaft with a driven shaft to transmit power. Flex couplings are designed to absorb misalignments between the drive and driven shafts, thereby mitigating misalignment effects.
In contrast, rigid couplings offer zero backlash and efficient power transmission. Jaw flex couplings excel in vibration and shock absorption due to rotational movements and are straightforward to install and remove.
Jaw flex couplings are primarily utilized as shaft couplings in machinery prone to significant vibration and shock. Their outstanding vibration and misalignment absorption capabilities make them particularly suited for shaft couplings in induction motors and other applications demanding high-speed rotation and high torque.
Easy to maintain, jaw flex couplings with sleeves allow for disassembly and assembly without the need to move the drive and driven shafts by merely removing the sleeve.
They are also employed as shaft couplings in pumps, compressors, blowers, machine tools, packaging machines, robots, and more.
Couplings fulfill four crucial functions:
Jaw flex couplings are notably efficient in the second and third functions mentioned. They incorporate a sleeve (or spider, or in-shear spider) between the drive and driven shafts to allow for a degree of misalignment (eccentricity, angular misalignment, axial displacement, etc.) and use their flexibility to absorb vibration and shock, ensuring stable rotation. This tolerance to misalignment also reduces the need for high machining precision, thereby lowering production costs and simplifying machine assembly and adjustment.
When utilized in motor couplings, jaw flex couplings partially shield the motors from operational vibrations.
Jaw flex couplings vary in construction, sleeve shape, and material.
The fundamental structure of a jaw flex coupling includes a hub on the drive shaft, a hub on the driven shaft, and a cushioning material inserted between the hubs to connect the shafts.
The cushioning material comes in three shapes: sleeve type, spider type, and in-shear spider type. The in-shear spider type includes an external retainer for protection.
The materials commonly used in jaw flex couplings are detailed below.
Hub materials are selected based on the operating environment, including considerations for corrosive conditions. Sleeves and spiders, as cushioning materials, vary in characteristics depending on the material and are chosen according to the operating temperature range and shock compatibility.
Nitrile rubber offers excellent impact resistance but is less chemically resistant than urethane, though it has a slightly broader operating temperature range. Copper alloy is preferred for high-torque applications, particularly at low rotational speeds.
*Including some distributors, etc.
Sort by Features
Sort by Area
TB Wood’s, Inc., established in 1857 and headquartered in Chambersburg, Pennsylvania, is an ISO 9001:2015 certified designer and manufacturer of industrial couplings and belted drive solutions. The company offers a range of products including industrial couplings, belted drive solutions, and highly-engineered coupling products such as Sure-Flex and Dura-Flex elastomeric couplings, Form-Flex disc couplings, and Jaw couplings. Its products are used in various industrial controls, transferring power from motors or engines to industrial machinery.
NBK America LLC, founded in 2015 and based in King of Prussia, Pennsylvania, is an American manufacturer and a subsidiary of Japan's Nabeya Bi-tech Kaisha, specializing in mechanical components. Their product range includes couplings, like miniature shaft couplings for precision machine tools and semiconductor manufacturing equipment, special screws, such as vacuum application screws and other machine components. NBK offers finite automaton (FA) solutions, including wireless positioning units for production lines and setup operations. NBK provides machine component servicing, such as vibration resistance treatment and laser engraving. Services for couplings and special screws include coupling stainless steel screw alteration and screw length adjustment.
Hayes Manufacturing, Inc. is a manufacturer and supplier of couplings and towing accessories. Established in 1996, the company is headquartered in Fife, Washington, USA. The company's main activities encompass designing and producing couplings, sway controllers, and towing accessories such as Flywheel Couplings, Bearing Supports, Jaw Couplings, Pump Mount Plates and SAE Housing Adapters. Hayes Manufacturing specializes in providing towing solutions for trailers and recreational vehicles. Its main services include customer support, technical guidance, and customized solutions. The company serves industries such as towing, transportation, and recreational vehicles, delivering effective and durable towing products.
LDI Industries, Inc., established in 1962, is located in Manitowoc, Wisconsin, and is primarily a manufacturer of hydraulic components and lubrication equipment. The company's extensive product line encompasses vital hydraulic components like rotary manifolds, essential specialty fittings, efficient lubrication equipment, and crucial tank accessories, positioning LDI Industries strategically to provide diverse hydraulic and lubrication solutions. It has obtained ISO 9001:2015 certification to maintain consistent quality standards in its manufacturing processes and operations.
Lovejoy was founded in the 1920s and is headquartered in Downers Grove, Illinois as a subsidiary of Timken. The company is an ISO 9001 certified manufacturer of couplings, universal joints, hydraulics, and vibration demeaning products serving customers located around the world in the energy, fluid power, food & beverage, and paper & steel industries. The company carries many types of couplings including grid, flexible, disc, and gear type and is the inventor of jaw type couplings.
Miki Pulley Co., Ltd., founded in 1939, is a manufacturer and provider of solutions for power transmission and control problems, headquartered in Kawasaki City, Japan. They manufacture various products essential for all industries, including couplings for high-precision power transmission, electromagnetic clutches and brakes for power transmission when energized, and speed changers and reducers for controlling the speed of machinery. They also offer inverters, linear shaft drives, rotation speed indicators, torque limiters, and ROSTA rubber springs.
MOON’s is headquartered in Shanghai, China. MOON’s is a manufacturer or motion control products. Among these products are stepper drives and motors, brushed and brushless DC motors, servo drives and motors, integrated motors, BLDC drives, lighting drivers and control products, and condition monitoring products. MOON’s has achieved ISO 14001 and ISO 9001 certification.
Tsubakimoto Chain Co. is a Japan-based manufacturer of power transmission and roller chain products, founded in 1917, and headquartered in Osaka. Their power transmission products include drive chains, conveyor chains, automotive timing drives, sprockets, hose, and cable carrier systems, as well as timing belts, reducers, locking devices, shaft couplings, and clutches. Their products are for power transmission, material handling, factory automation, and physical distribution systems. Tsubakimoto Chain is certified as an Eco-First Company by the Ministry of the Environment.
Huco Engineering Industries Ltd., founded in BL – England, in 1965 is a manufacturer of Couplings, Air motors, Shaft Collars, and Universal Joints. The company's product portfolio includes Planetary Gearboxes, Dynatork Service Kits, Geared Motors, Aluminium Motors and Acetal Motors. Their products ae used in markets including food processing, energy, textiles, medical, packaging, metals, machine tools, and material handling on applications such as stepper & servo drives, dynamometers, scanners, pumps, fans & blowers, mixers, conveyors and compressors.
Rathi Transpower Pvt Ltd founded in 1965 in Viman Nagar, Pune India is a manufacturer of coupling products and solutions for exacting power applications. The company’s products portfolio includes a vast variety of standard range couplings namely flexible, spacer, fluid, pin and bush couplings among others. It has a broad spectrum of machining and testing equipment and its processes continually improve over time. The Company is ISO 9001:2015, ISO37301and ISO 14001:2-15 certified. Its range of couplings are readily available through its global distribution system.
Kraemer Manufacturing, established in 1964 and headquartered in Ontario, Canada, is a manufacturer of unique filtration solutions for air pollution control, material handling, and liquid filtration. The company's product line includes cyclone units, spark detection systems, and abort dampers. It also addresses filtration industries such as wood processing, metalworking, food preparation, pharmaceuticals, and military. The company's products are used in settings such as carpentry shops, tool rooms, kitchen cabinet makers, schools, and training facilities.
KTR Systems GmbH, established in 1959, is a manufacturer headquartered in Rheine, Germany, specializing in industrial drive technology. The company offers a range of mechanical components for drive technology, including couplings and torque limiters, designed to enhance energy efficiency and power density. In 2014, KTR Brake Systems GmbH was established as a subsidiary, offering hydraulic brake systems known as KTR-STOP and electromechanical brake systems called EMB-STOP. Additionally, KTR Systems develops hydraulic components and provides cooling systems for stationary hydraulics and mobile machines. The company's products are utilized in various industries, including the wind power, agriculture, machine tools, and automation sectors.
Bearings Canada Inc. was established in 2012 and is based in Woodbridge, Canada, and is a distributor of bearings for various industries. The company has an online store and its product line consists of bearings of different shapes such as ball, roller, taper, spherical, and, needle that are required for applications in the skating, cycling, and fishing sectors. The company also offers fidget hand spinners, linear motion systems, plain bushings, tools & lubricants, and, oil seals of different brands for the motorsports and automobile industries.
PTI Group, established in 1977 and situated in Staffordshire, England, is a supplier of industrial couplings tailored for various power transmission applications. pulp and papers, compressors, and large power generation equipment. The company offers various products such as Grid Couplings, Gear Couplings, Pin and Bush Couplings, Jaw Couplings, Disc Couplings, and many more. pulp and papers, compressors, and large power generation equipment. The company caters to diverse industries including oil and gas, metals and mining, pulp and papers, compressors, and large power generation equipment.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Shanghai MOONS' Electric Co., Ltd. |
17.4%
|
2 | NBK America LLC |
10.9%
|
3 | Hayes Manufacturing, Inc. |
8.7%
|
4 | Kraemer Manufacturing |
6.5%
|
5 | LDI Industries, Inc. |
6.5%
|
6 | TSUBAKIMOTO CHAIN |
6.5%
|
7 | KTR Systems GmbH |
6.5%
|
8 | Flex-C Couplings |
4.3%
|
9 | Power Transmissions International Ltd. |
4.3%
|
10 | Rathi Transpower Pvt.Ltd. |
4.3%
|
Derivation Method
The ranking is calculated based on the click share within the jaw flex coupling page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 5 | 33.3% |
Japan | 2 | 13.3% |
United Kingdom | 2 | 13.3% |
India | 2 | 13.3% |
China | 1 | 6.7% |
Australia | 1 | 6.7% |
india | 1 | 6.7% |
Canada | 1 | 6.7% |