15 Preset Counter Manufacturers in 2024
This section provides an overview for preset counters as well as their applications and principles. Also, please take a look at the list of 15 preset counter manufacturers and their company rankings. Here are the top-ranked preset counter companies as of November, 2024: 1.Red Lion, 2.ORBIT MERRET, spol. s r.o., 3.TDE Instruments.
Table of Contents
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What Is a Preset Counter?
A preset counter is a counter that counts a specific number and sends out a control output when the preset number is reached. It is used to control the operation of a machine or device.
Preset counters play an important role in the automation of machines and equipment. They automatically execute the next action when a preset value is reached, eliminating the need for operator intervention.
This allows production lines and processes to run smoothly and increase productivity. The device also counts numbers to a very high degree of accuracy. It eliminates human error and mistakes and always tracks accurate numbers. It also improves the quality and consistency of work because it provides consistent control based on preset conditions and values.
Preset counters are one of the most important factors contributing to increased efficiency and productivity of industrial machinery. Therefore, they are widely used in industrial machinery and process control.
Uses for Preset Counters
Preset counters are used in a wide variety of industrial machines and processes. The following are examples of typical applications:
1. Automotive Industry
Preset counters are often used at various stages of a car manufacturing line. In the body welding process, the machine is controlled to proceed to the next process, the painting process, when a specific number of welding points are completed.
Preset counters are also used in assembly plants to control the supply of parts. When the inventory of a particular part falls below a certain number, the counter is increased and the part is automatically ordered.
2. Food Processing Industry
In food processing plants, preset counters are often used for quality control. They measure the weight and size of products and count the number of products that meet certain criteria. Once a certain number is reached, sampling or inspection is performed to verify quality.
This instrument is also widely used in packaging lines. It is controlled to count the number of products on the line and automatically perform packaging and labeling when a specific number is reached.
3. Electronics Manufacturing
In electronics manufacturing lines, preset counters are often used for inspection steps. The counter is incremented as each product passes through, and once a certain number of products have been inspected, an automatic quality check or rejection action is triggered.
Principle of Preset Counters
Preset counters are reproduced using electronic devices such as digital circuits and microprocessors. The basic principles of a typical preset counter include initialization, counting, and resetting.
A preset counter is first initialized with a specific initial value. The initial value is often a number of counts to reach a specific number. It then counts up when an input signal, such as a pulse, is detected.
Each time an input signal is detected, the count is increased and the current count value is compared to a pre-set target value. If the counter has not reached the preset target value, counting continues. When the target value is reached, a specific control command is typically issued.
After the counter has reached the target value, it may be reset if necessary. The reset initializes it again and starts a new counting cycle.
How to Select a Preset Counter
When selecting a preset counter, the following factors should be considered:
1. Number of Steps
Consider the number of steps that the preset counter will operate. The number of steps is the number of target values to be set for counting, and should be selected according to the application. Generally, most preset counters have one or two steps.
2. Voltage
Select the voltage to be used for the preset counter: for AC power supplies, most free power supplies are 100 to 240 VAC, and for DC power supplies, most products are compatible with low voltage for control, ranging from 12 to 48 VDC.
3. Output Method
With preset counters, most of them are digital outputs. Digital outputs include contact outputs and transistor outputs. The two output methods are used according to the application.
Contact output is advantageous for high-current applications or when the installation location is hot. If the number of outputs is large, select transistor outputs.
4. Terminal Structure
Select the wiring terminals for the preset counter. In most cases, selection is made between the pin system and the terminal block system. In the case of the pin method, there are 8-pin and 11-pin types.
List of 15 Preset Counter Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Canada
- Germany
- India
- Japan
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Red Lion
Preset Counter
Manufacturer Overview
Red Lion was founded in 1972 and headquartered in York, Pennsylvania as part of Spectris, PLC, headquartered in Egham, England. The company serves manufacturing, oil & gas, alternative energy, transportation, and water industries with products for their industrial automation and industrial networking needs. The company’s industrial automation division creates controllers, secure remote access platforms, panel meters, and process control devices. The industrial networking division offers ethernet devices, IIoT gateways and routers, and communication converters.
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Hengstler GmbH
Preset counter
Manufacturer Overview
Hengstler, headquartered in Aldingen, Germany, is a custom manufacturer established in 1846, specializing in industrial components for counting and control applications. They offer a comprehensive range of products, including counters for measuring and counting objects, rotary encoders used for electrical signals, relays for controlling electric circuits, printers for label and document printing, as well as various types of cutters for materials like paper, film, and fabric. Hengstler products are manufactured to order, either in-house or outsourced, in accordance with the Kanban system and FBS system.
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Fritz Kübler GmbH
Preset Counter
Manufacturer Overview
The Kübler Group was founded in 1960, headquartered in Germany, and operating in 50 countries worldwide. The company is ISO 9001 certified and develops, produces, and distributes products & solutions for measurement, transmission, and evaluation purposes for heavy industry, bottling plants, alternative energy, and mobile automation. The company’s measurement products include data encoders, measurement systems, and inclinometers for measuring angles. Transmission products include slip rings, signal converters, and connectors. Evaluation products include process devices, displays and counters, and speed monitors.
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Omron
Counters
Manufacturer Overview
Omron Corporation, started in 1933 and headquartered in Kyoto, Japan, is a manufacturer of automation components, equipment, and systems, and it developed the first contactless proximity switch in 1960. It has four domains, including industrial automation, electronic components, healthcare, and social systems, and it provides products and services in around 120 countries and regions. Some of its products include microsensing devices, access control systems, industrial robots, surveillance cameras, and blood pressure monitors. In 1971, it developed the first online cash machine, and in 1972, it established Japan’s first welfare factory.
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JTEKT ELECTRONICS CORPORATION
Counters / Controllers
Company Overview
Koyo Electronics Co., Ltd. was founded in 1955 and began manufacturing and selling portable radios, and in 2022 the company name changed to JTEKT ELECTRONICS CORPORATION. Based on human respect, KOYO uses wisdom and imagination to provide good value and contribute to developing a safe and fulfilling society.
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SRI Electronics
Preset Counters
Company Overview
SRI Electronics was established in 2007 and is based in Bangalore, India is a manufacturer and supplier of electronic instrumentation and automation products. The company’s product portfolio includes sensors, temperature controllers, thermocouples, relay units, DC drives, AC drives, industrial timers, counters, RPM indicators, power supply units, transformers, industrial heaters, and more. The electrical goods and accessories are specifically engineered to cater to a wide range of industrial applications and research endeavors. The goods find applications across several industries including metal manufacturing, automotive, aerospace, jewelry, and electronics.
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Alpha Engineering Company
Preset Counter
Company Overview
Alpha Engineering Company is a manufacturer and supplier of temperature measuring instruments located in New Delhi, India, and was established in 1984. The company manufactures thermocouples, thermocouples accessories, and resistance temperature detectors. Its products include stainless steel thermowells, mineral insulated thermocouples, and brass compression fittings. It also provides digital temperature controllers, digital temperature indicators, timers and counters, panel meters, and pressure transmitters. The company's wide range of products are precisely engineered under the supervision of quality controllers and It offers product customization to fit customer specifications.
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Mifa Systems Pvt. Ltd.
Preset Counters
Company Overview
Mifa Systems Pvt. Ltd., established in 1992 and headquartered in Ahmedabad, Gujarat, India, is a manufacturer and supplier of industrial electronic equipment and instruments. The company's products include data acquisition instruments, a range of industrial AC drives, and monitoring and control system components, including PID, universal input, and temperature controllers. The company's products are used in numerous industries, including plastic processing, pharmaceuticals, food processing fabrication, and energy-saving control panel buildings. The company's services include the development and production of custom automation integrations and the integration of advanced serial or Ethernet-based systems.
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AKSHAYA INSTRUMENTS
Preset Counters
Company Overview
Maxshine Global Limited, established in 1996 and headquartered in Maharashtra, India, is a manufacturer, wholesaler, and supplier of SMPS (switch mode power supply) devices and components. The company's power supply and control products include isolators, portable device adaptors and chargers, and POE (power over Ethernet) modems. Its range of electrical devices includes textile machinery and car lift controllers and electronic counting devices. The company's services include custom product production, private label manufacturing, and full OEM services.
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Audiotronics
Preset Counters
Company Overview
Audiotronics, founded in 1980 and based in Ghaziabad, Uttar Pradesh, India, is a manufacturer and supplier of process control instruments. The company’s product line includes portable tachometers, blind timers, humidity indicators, programmable counter universal process controllers, peak load logger indicators etc. All the products are ISO 9001:2008-certified. It has established a name in Southeast Asia, Australia, India, the United States, and the United Kingdom. The company's humidity meters are electronic, come in between 7 and 8 different variations, and capture and tabulate data by application requirements.
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ORBIT MERRET, spol. s r.o.
Preset counter
Company Overview
ORBIT MERRET, spol. s r.o., founded in 1998 and based in the Czech Republic, is a manufacturer and distributor of digital panel measuring devices and signal converters. The company has also offered bar graphs, large displays, paperless recorders, and a unique PLC system of programmable controllers for over two decades. The company's products are used in the industrial automation and nuclear energy sectors. The Electrotechnical Testing Institute conducts yearly audits of this company as part of the EN ISO 9001 and EN 13-485 quality systems. It also conducts verification of calibration devices at the Czech Metrology Institute.
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ELECTRO-METERS COMPANY LIMITED
Preset Counters
Distributor Overview
ELECTRO-METERS COMPANY LIMITED established in 1963 is a supplier of electrical measuring instruments, meters, indicators, transformers, and controllers based in Pickering, Ontario, Canada. Specializing in electrical and electronic equipment, its product ranges from a comprehensive array of measurement tools, data loggers, and laboratory instruments. The company plays a pivotal role in providing pioneering solutions for industries such as electronics, telecommunications, and manufacturing. With a legacy of over half a century, it remains loyal to delivering dependable and accurate measurement technology, supporting revolution and progress across various sectors.
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Machine Control System
Preset Counter
Distributor Overview
Machine Control System., founded in India, is a supplier of electronic digital meters for control panels. The company's product portfolio includes a variety of digital meters such as voltage meters, current meters, frequency meters, and more, designed for easy integration into control panels and energy meters for accurate measurement of power consumption, helping industries monitor and optimize energy usage. It also provides technical support and assistance to ensure the successful integration and operation of our electronic digital meters.
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Preset Counter Manufacturer Ranking
*Including some distributors, etc.Ranking as of November 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Red Lion |
16.7%
|
| 2 | ORBIT MERRET, spol. s r.o. |
10.0%
|
| 3 | TDE Instruments |
10.0%
|
| 4 | Machine Control System |
10.0%
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| 5 | Speon Sensors |
6.7%
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| 6 | AKSHAYA INSTRUMENTS |
6.7%
|
| 7 | SRI Electronics |
6.7%
|
| 8 | ELECTRO-METERS COMPANY LIMITED |
6.7%
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| 9 | JTEKT ELECTRONICS CORPORATION |
6.7%
|
| 10 | Omron |
6.7%
|
Derivation Method
The ranking is calculated based on the click share within the preset counter page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- JTEKT ELECTRONICS CORPORATION: 422
- AKSHAYA INSTRUMENTS: 50
- Audiotronics: 19
Newly Established Company
- AKSHAYA INSTRUMENTS: 1996 (28 years ago)
- Speon Sensors: 1995 (29 years ago)
- Alpha Engineering Company: 1984 (40 years ago)
Company with a History
- Hengstler GmbH: 1846 (178 years ago)
- JTEKT ELECTRONICS CORPORATION: 1959 (65 years ago)
- Red Lion: 1972 (52 years ago)
Preset Counter Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Preset Counter Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
India
|
7 | 53.8% |
Germany
|
3 | 23.1% |
United States of America
|
1 | 7.7% |
Japan
|
1 | 7.7% |
Canada
|
1 | 7.7% |
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