25 Booster Valve (Air Booster) Manufacturers in 2024
This section provides an overview for booster valves (air boosters) as well as their applications and principles. Also, please take a look at the list of 25 booster valve (air booster) manufacturers and their company rankings. Here are the top-ranked booster valve (air booster) companies as of April, 2024: 1.CKD, 2.L.G.M. Engineering Srl, 3.Power-Genex Ltd..
Table of Contents
What Is a Pressure Increasing Valve?
A booster regulator is a pneumatic device used to increase the pressure of compressed air.
Generally, the pressure of compressed air used in facilities is about 1.0 MPa at the highest, but the pressure normally used is around 0.5 MPa.
When increasing the pressure used, it is necessary to change the pressure setting of the compressor when increasing the pressure of compressed air lines throughout a factory or business facility. However, if the pressure is to be increased for only a limited number of production lines or circuits, installing a pressure increasing valve at the inlet of the required location will serve that purpose.
In addition to this, a dedicated air compressor may be installed, or pneumatic drive may be used to select water, hydraulic oil, light oil, kerosene, or heavy oil for pressure intensification.
Uses of Pressure Increasing Valves
If the need arises to increase the pressure at a single point in the compressed air equipment used in a factory, increasing the pressure setting of the compressor will result in a significant increase in electricity costs. This is especially true for pressure resistance tests and air leakage inspections.
Some data indicate that lowering the set pressure of a compressor by 0.1 Mpa can lower electricity rates by about 7-8%. In such cases, installing a pressure increasing valve in front of the mechanical equipment that is under pressure is an effective means of reducing the pressure. By installing a pressure increasing valve, the pressure can be increased only where necessary.
Note that the flow rate of the increased pressure will decrease as the set pressure increases. Also, pressure increasing valves consume compressed air.
Principle of Pressure Increasing Valves
1. Pressure Increase Mechanism
The pressure increasing valve is operated by compressed air drive and requires no electricity. The pressure can be increased beyond the set pressure of the compressor. The difference between 2x and 4x pressure increasing valves is the internal structure.
In the case of 2x intensification, the structure consists of two cylinders of the same diameter, two intensification chambers, and two drive chambers. The cylinders of the drive chambers have pistons of the same diameter. The input pressure received by the two pistons then acts on the piston in one intensification chamber to increase the pressure.
The two pistons are connected by rods and synchronized. When the piston moves to the end of the cylinder, a sensor is activated, switching the pneumatic circuit so that the drive and intensification chambers are reversed and the intensification continues.
The construction of the quadruple intensifier is the same as that of the double intensifier, having two cylinders of different diameters, two intensification chambers, and a drive chamber. By making the total pressure-receiving area of the two pistons in the drive chamber four times larger than the pressure-receiving area of the one piston in the intensification chamber, 4-fold intensification is possible. Other operations are the same as in the case of 2-fold intensification.
2. Installation of Air Tank
For both 2X and 4X pressure boosting types, an air tank is generally installed to store pressure and prevent pulsation. The air tank is refilled to prevent pressure drop when pressure drops temporarily due to increased flow.
In addition, since the pressure increase is intermittent, it is effective in reducing pulsation. An additional benefit is a reduction in the intermittent operating noise of the pressure increasing valve. Compressed air contains oil and water, which must be discharged as they are separated when cooled in the air tank.
If the tank is not installed, insufficient flow will probably shorten the life of the pressure increasing valve, as it will be continuously driven.
Features of Pressure Increasing Valve
Advantage
- It requires no power source and is powered by compressed air.
- Compressed air pressure can be increased up to 2 to 4 times. The pressure can also be adjusted.
- Overall energy savings can be achieved by lowering the compressed air pressure for the entire plant and increasing pressure only where it is partially needed.
Disadvantage
- About half of the supplied air is exhausted, resulting in energy loss.
- It is common to install an air tank on the secondary side.
- Because of its intermittent operation, it has the disadvantage of being noisy.
Other Information on Pressure Increasing Valve
How to Use Pressure Increasing Valve
First, connect the supply air pipe to the IN side port and the air tank piping to the OUT side port.
After piping, supply air to the facility and adjust the pressure to the required level by turning the adjustment knob while checking the pressure gauge reading on the OUT side.
List of 25 Booster Valve (Air Booster) Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Austria
- Germany
- Japan
- Republic of Korea
- United Kingdom
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Jergens, Inc.
Volume Boosters
Manufacturer Overview
Jergens, Inc. established in Cleveland, OH in 1942 is a manufacturer of Workholding, Lifting and Specialty Fasteners products. Their product portfolio includes clamps, vises, fixtures, and chucks, used for precise and stable workpiece positioning in machining and assembly processes. The company serves industries Renewable Energy, Mining and Exploration, Marine and Offshore, Electronics and Semiconductors and Telecommunications. The company has ISO 9001:2015 and AS9100:2016 certification and have global delivery and customer support..
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KAESER COMPRESSORS
CN and DN C boosters
Manufacturer Overview
KAESER COMPRESSORS, founded in Fredericksburg, VA in 1919, is a manufacturer of compressed air systems and compressed air consulting services. The company offers a wide range of products, including piston compressors, Portable compressors, Compressed air piping, System controllers, and Comprehensive air system analysis as well as various services, including, product selection, installation, preventative maintenance, troubleshooting, and repair. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation.
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ControlAir, Inc.
Pneumatic Volume Boosters
Manufacturer Overview
ControlAir, Inc. is a manufacturer and supplier of precision pneumatic and electro-pneumatic control solutions, established in 1987 and headquartered in Amherst, New Hampshire. It offers a diverse range of products tailored for industrial automation and control applications, and it includes pneumatic and electro-pneumatic transducers, precision regulators, pneumatic relays, and current-to-pressure converters. Their products find wide application in various industries, ensuring accurate control of pressure, flow, and other critical parameters. Its ISO-9001:2015 registered quality system assures tightly controlled specifications and processes, resulting in dependable pneumatic controls.
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Clippard
Booster Valves
Manufacturer Overview
Clippard Instrument Laboratory, Inc. was founded in 1941 in Arkansas and is now located in Cincinnati, Ohio. The company is a manufacturer of miniature pneumatic valves, specializing in ultra low leak, precision pressure control, and high-resolution flow control. Categories of Clipard Products include electronic valves, proportional valves, isolation valves, electronic controls, custom solutions, ppressure regulators, control valves, directional control valves, air pilot valves, air preparation equipment, and fittings hose, and tubings.
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Bimba Ltd
Air Booster
Manufacturer Overview
Bimba Ltd., first founded in 1957 and acquired by IMI plc in 2019, is a manufacturer of motion control components. The company's products include four main categories of actuators that include pneumatic, hydraulic, electric, vacuum, and other developing actuator technologies. In simple terms, the company's products are engineered devices that produce the force to make something move, including factory machinery and robots used for painting in automotive plants. The company also offers two types of customized services: one that includes the modification of its existing components and the other that includes full design, engineering, and production.
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SC Hydraulic Engineering Corporation
Air Boosters
Manufacturer Overview
SC Hydraulic Engineering Corporation, established in 1953 and headquartered in Brea, California, is a manufacturer specializing in hydraulic, pneumatic equipment, and various related products. The company's product range includes liquid pumps, air boosters & systems, gas boosters & systems, power units, high-pressure valves, and more. It boasts the capability to deliver liquid pressures as high as 65,000 psig and gas pressures that can exceed 17,000 psig. It also offers services for the repair or reconditioning of its hydraulic pumps and boosters.
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TPC Pneumatics
Booster Valve
Company Overview
TPC Pneumatics, founded in 1973 and headquartered in Seoul, Korea, is a manufacturer and distributor of pneumatic components and systems. The company specializes in offering a wide range of products, including air cylinders, valves, and fittings for various industries, including automation, manufacturing, and packaging. Its main products encompass actuators, directional control valves, air preparation units, fittings, and speed controllers. These components find applications in controlling and powering pneumatic systems in industrial processes.
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CKD
Air booster
Manufacturer Overview
CKD Corporation, established in 1943 under the name of Japan Aircraft Electric Co., Ltd., is a Japanese manufacturer of automation machinery and manufacturing components, headquartered in Komaki, Aichi. Their diverse portfolio includes pneumatic and fluid control components, fine system components, drive components, and labor-saving components. The company has also developed various types of automation machinery, such as transparent object inspection systems, pharmaceutical products packaging machines, and more. These products find applications in various industries, for example their automated food packaging systems are designed for maintaining food quality and hygienic conditions. Their fluid control components are used in the solar cell manufacturing process.
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SMC Corporation.
Booster Regulator VBA
Manufacturer Overview
SMC corporation was founded in 1959 and is headquartered in Tokyo, Japan. SMC Corporation manufactures and sells automatic control equipment and filtration equipment. SMC has production facilities in 30 countries, technical development centers in Japan, the United States, Europe, and China, and sales offices, globally. SMC product lines divided by them include filter replacements, condensation prevention, heat resistance, thermos-chilling, and others. SMC provides a video library as well as product selection guide to assist customers in finding solutions and optimizing product efficiency.
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Festo Corporation.
Air boosters
Manufacturer Overview
Festo Corporation, established in 1925 and headquartered in Esslingen, Germany, is a supplier of automation technology and technical education and is ISO 9001, ISO 13485, and ISO14001 certified. It has around 33,000 catalog products, customized components, and ready-to-install solutions, including grippers, motors, and sensors used in industrial and process automation. The company won the German Future Award in 2010 and serves 300,000 customers worldwide, while its education division provides training solutions for 56,000 industrial companies and educational institutions. It registered €3.81 billion in the 2022 financial year and is available in around 60 countries, with 2,600 patents worldwide.
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Haskel International
Boosters
Manufacturer Overview
Haskel began in 1954 and is now part of Ingersoll Rand. Haskel is a designer and manufacturer of high-pressure industrial gas and liquid handling equipment in three categories: hydrogen refueling, products, and aftermarket. Hydrogen refueling includes, refueling stations, hydrogen compressors, hydrogen compression and transfer, hydrogen valves fitting and tubing. Products include liquid pumps, refrigerant pumps, gas boost compressors, air pressure amplifiers, packaged systems, spare parts, system components, and high pressure valves. Aftermarket support includes support for hydrogen stations, repair, maintenance, service, and spare parts.
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Vektek LLC
Compact Air/Hydraulic Booster
Manufacturer Overview
Vektek LLC was founded in 1974, based in Saint Joseph, Missouri, US, and is a manufacturer and supplier of hydraulic clamping products. The ISO 9001:2015 certified company provides pneumatic, hydraulic, metric, and 1000psi/70bar/7MPa. Vektek LLC products are suitable for improving production and efficiency in heavy equipment, aerospace, and automotive industries. Its hydraulic clamping offers accurate and secure holding during assembly and machining. Also, it provides after-sales services, customized solutions, and technical support.
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Emerson Electric Co.
Booster Valves
Manufacturer Overview
Founded in 1890 in Missouri, Emerson Electric Co., is a technology and engineering company that provides various solutions for customers in industrial, commercial, and consumer markets globally. Business segments include automation solutions, AspenTech, and commercial & residential solutions segments. The Automation Solutions segment offers measurement and analytical instrumentation, industrial valves and equipment, and process control software and systems. The AspenTech segment provides asset optimization software for enhancing performance through a combination of modeling, simulation, and optimization capabilities. The Commercial & Residential Solutions segment offers residential and commercial HVAC products, system protector and flow control devices, and IoT thermostats.
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EagleBurgmann
DRU2000
Company Overview
EagleBurgmann, a company founded in 1884 and headquartered in Wolfratshausen, Germany, is a manufacturer and supplier specializing in industrial sealing technology. The company's range of sealing technology includes mechanical seals, carbon floating ring seals, and seal supply systems. These products find applications in various industries, including the petrochemical industry, renewable energy generation, and shipbuilding. The company also offers services, including technical support, product training, and customized solutions to meet the specific requirements and applications of individual customers. The company has sales offices and service centers in various countries, including the United States, India, and China.
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AIRTEC Pneumatic GmbH
Pressure booster Series 90-PB
Company Overview
AIRTEC Pneumatic GmbH, established in 1975 and headquartered in Kronberg, Germany, is a manufacturer and supplier of pneumatic control technology. The company's product portfolio includes electrically operated valves, proportional air regulators, and pneumatically operated valves. These products find applications in various industries, including automotive, aerospace, and manufacturing and industrial automation. The company is ISO 9001:2015 certified for quality management, with distributor partners globally selling its products in various countries, including Canada, the United States, and China.
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AirCom
Volume Boosters
Company Overview
AirCom, established in 1985 and based in Ratingen, Germany, is a manufacturer and supplier specializing in the production of pneumatic products. The company's product portfolio includes pressure regulators, stainless steel devices, and back pressure valves. These products find applications in various sectors, including protective systems, compressed air conditioning, and the pharmaceutical industry. The company also provides services such as shipping its products via UPS and FedEx to customers within Germany and globally, offering product catalogs, and accepting various payment methods.
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SAMSON AKTIENGESELLSCHAFT
Pneumatic volume booster
Company Overview
Samson is a manufacturer and distributor of control equipment for industrial processes that was founded in 1907 in Frankfurt am Main, Hesse, Germany. The company specializes in products for controlling the flow of industrial liquids, including modular controllers for automation systems, solenoid valves, and pressure sensors. It also offers digital solutions for process optimization and data analysis operations. The company chiefly serves clients in the food and beverage, power generation, and petrochemical industries.
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Max-Air Technology Inc.
Volume Air Boosters
Company Overview
Max-Air Technology Inc. established in 1999 and based in Wentzville, Missouri, USA, is a manufacturer and distributor of automation solutions and rotary actuators. The company's product range includes automated butterfly valve packages, control butterfly valves, midrange ball valves, and premium ball valves. These products are used in precise regulation and management of fluid flow in various systems. Serving sectors such as industrial automation, fluid control, manufacturing, and processing, these products ensure smooth operation of equipment. The company's services include specification, calibration of custom actuated valve assemblies, and testing of the assembled units.
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L.G.M. Engineering Srl
Volume boosters
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Fire Factory Australia
Booster Valves
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Booster Valve (Air Booster) Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | CKD |
22.2%
|
| 2 | L.G.M. Engineering Srl |
11.1%
|
| 3 | Power-Genex Ltd. |
11.1%
|
| 4 | AIRTEC Pneumatic GmbH |
11.1%
|
| 5 | SAMSON Controls Ltd |
11.1%
|
| 6 | SC Hydraulic Engineering Corporation |
11.1%
|
| 7 | TPC Pneumatics |
11.1%
|
| 8 | Festo Corporation. |
11.1%
|
Derivation Method
The ranking is calculated based on the click share within the booster valve (air booster) page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- CKD: 4,660
Newly Established Company
- SAMSON Controls Ltd: 2016 (8 years ago)
- Aeroflow Performance Products: 2010 (14 years ago)
- Fire Factory Australia: 2004 (20 years ago)
Company with a History
- SAMSON AKTIENGESELLSCHAFT: 1907 (117 years ago)
- KAESER COMPRESSORS: 1919 (105 years ago)
- Sealco Commercial Vehicle Products: 1939 (85 years ago)
Booster Valve (Air Booster) Manufacturers in United States
*Including some distributors, etc.
- Jergens, Inc.
- KAESER COMPRESSORS
- ControlAir, Inc.
- Clippard
- Bimba Ltd
- SC Hydraulic Engineering Corporation
- TPC Pneumatics
- Sealco Commercial Vehicle Products
Global Distribution of Booster Valve (Air Booster) Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
|
8 | 44.4% |
Germany
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4 | 22.2% |
Japan
|
2 | 11.1% |
Austria
|
2 | 11.1% |
Republic of Korea
|
1 | 5.6% |
United Kingdom
|
1 | 5.6% |
