This section provides an overview for wire coatings as well as their applications and principles. Also, please take a look at the list of 15 wire coating manufacturers and their company rankings. Here are the top-ranked wire coating companies as of November, 2024: 1.New England Wire Technologies Corp., 2.Fusion, Inc., 3.ELANTAS.
Table of Contents
Wire coating is a general term for metal wire such as stainless steel coated with resin, such as vinyl or nylon.
There are many types of wire coatings, such as wire coatings to prevent wild birds from perching on the wire, PVC wire coatings coated with polyvinyl chloride (usually called PVC), wire coatings made for non-woven fabrics, and zinc wire coatings are also available.
Although they are the same wire coating, the material and coating of each wire differ depending on its intended use.
Wire coatings are used in a wide variety of applications, including curtains, blinds, and hangers for room interiors, anti-theft lock wires and inner brake wires for bicycles, wires to prevent devices from falling, wires to attach power tools, net wires for fishing, agriculture, outdoor sports, etc., and net wires for lifting, lowering, and netting. The range of applications is expanding to include net wires used in fishing, agriculture, outdoor sports, etc., wires used in lifting and lowering equipment, hoisting equipment, elevators, etc., and now even medical wires. The wire materials and coating methods differ depending on the application and environment in which the wire is used.
Let us explain the principle of wire coatings. Simply put, wire coating is, as the name suggests, a wire covered with a coating.
Wire coating is characterized by a wide variety of wire materials and coating methods, each of which is tailored to the application and environment in which it is used. For example, black nylon coating is applied to metal wires to prevent bird pollution, PVC (polyvinyl chloride tube) coating is applied to metal wires widely used in construction and civil engineering, and fluoroplastic coating is applied to stainless steel wires to enhance corrosion resistance.
PVC coated metal wires are widely used in construction and civil engineering, etc. Fluoroplastic coated stainless steel wires with enhanced corrosion resistance are used for nonwoven fabrics. Zinc wire coatings that are electroplated with zinc on brass surfaces to enable high-speed, high-precision surface processing. Synthetic resin wire coatings have high insulation performance and corrosion resistance and can be freely colorful on the exterior surface. Coated chain wires made of stainless steel coated with resin for use as safety measures for playground equipment and for locking two-wheeled vehicles, as well as special wires coated with strong fibers such as aramid and flat belts made of multiple wires laid out flat and coated with resin. Currently, research and development is even underway for medical applications, and the possibilities are endless.
*Including some distributors, etc.
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Fusion, Inc. is a manufacturer based in the United States, specializing in advanced industrial heating solutions, established in 1959. Fusion offers a comprehensive range of thermal processing solutions, including induction heating equipment, heat treating systems, and custom-designed heating solutions. The company's expertise spans applications in aerospace, automotive, manufacturing, and beyond. Fusion's core strength lies in the ability to deliver tailored heating solutions that optimize performance, reduce energy consumption, and minimize environmental impact.
New England Wire Technologies Corp. established in Lisbon, NH in 1898 is a manufacturer of wire and cable products that are used in medical electronics and industrial manufacturing. Their product portfolio includes Custom Medical Cables, Litz Wire, Custom Multi Conductor Cable, Flexible Interconnect, and Microminiature Coaxial Cables. The company's products are used in industries including scientific, military to aerospace, audio and alternative energy. The company is ISO9001:2015 registered and has 400 employees.
Teleflex Medical OEM, established in 1953 with headquarters in Sweden, is a manufacturer and co-development partner of medical devices. The company's products include micro-diameter tubing, balloons and balloon catheters, coated mandrel wires, and biodegradable sutures. The company offers an extensive capability to work with OEM manufacturers in the medical industry that includes material selection and formulation, production process development, custom tooling, custom manufacturing (both small and large scale volumes), and packaging.
3M Company was founded in 1902 and is headquartered in St. Paul, Minnesota. 3M provides diversified technology services globally. 3M operates through four segments: Safety and Industrial, Transportation and Electronics, Health Care, and Consumer. The Safety and Industrial segment offerings include industrial abrasives, masking, and natural and color-coated mineral granules for shingles. The Transportation and Electronics segment offerings include ceramic solutions, light management films, and electronics assembly solutions. The Healthcare segment offerings include wound care, dentistry and orthodontia solutions, and filtration and purification systems. The Consumer segment offerings include consumer bandages, picture hanging, and stationery products.
Miller Stephenson Chemicals was founded in 1955 with its headquarters in Danbury, Connecticut and it is a manufacturer and producer of chemicals. The company manufactures and produces chemicals. The products include Krytox lubricants, mold release agents, industrial and medical coatings, conformal coatings, epoxy resin systems, medical products, and high-performance solvents. The company's provided products are applicable in release and anti-stick coatings, keyboard lubricants, high-purity cleanroom solvents, aerospace, automotive, robotic, and automation processes, among others. This company is compliant with ISO 10993.
Applied Thin Films, Inc.is a manufacturer in the field of thin film technology, established in 1954. Applied Thin Films has pioneered advancements in optical coatings, electro-optical devices, and precision optics. The company specializes in producing quality thin film coatings that find applications in aerospace, defense, medical devices, telecommunications, and more. The portfolio includes anti-reflective coatings, beamsplitters, filters, and custom-designed optical components. Applied Thin Films also offers a suite of services, including design consultation and thin film deposition, ensuring that clients receive tailored solutions to meet exact specifications.
Cotronics Corp. was established in 1971 and headquartered in Brooklyn, New York. The company is a manufacturer of high-temperature materials and adhesives to commercial and individual customers for electrical, structural, and industrial applications for use up to 4000°F. The company has 5 product segments including epoxy adhesives, ceramic adhesives, ceramic materials, flexible ceramics, and repair materials. The company offers an instructional handbook and support to assist in safe and efficient product usage.
Metallic Bonds Ltd is a supplier of Thermal Spray Coating Services, Brush Plating, and Machine Component Repair services based in Beloit, Wisconsin. The company offers traction and grip-sprayed textured coatings for various products including rollers, drums, and gripper pulleys, and can be tailored to meet customer specifications. Metal Bonds also offers thermal barrier coatings ideal for protecting component parts from temperatures up to 3,000 degrees Fahrenheit, and meets Pratt and Whitney aircraft, GE, and Rolls Royce turbine aircraft specifications.
ELANTAS is a manufacturer of insulating materials, protective materials and related solutions with its headquarters in Wesel, Germany, and a history dating back to 1919. The company specializes in developing and producing a wide range of electrical insulation materials, such as resins, varnishes, and impregnating agents. ELANTAS' products find applications in electrical and electronic industries, serving as essential components in the manufacturing of transformers, motors, and electronic devices. ELANTAS offers services including technical support, custom formulation, and problem-solving for insulation challenges. The company serves industries like electrical engineering, automotive, and consumer electronics, delivering performance materials for critical applications.
Sun-Yell International Corporation, established in 1934 with headquarters in Okayama City, Japan, is a manufacturer of SUNROX-EDM electric discharge machine consumables, replacement parts, and accessories. The company's product line includes laser welding machines, EDM anti-rust systems, EDM ion exchange resin regeneration and recycling systems, EDM filter elements, and EDM wire. It also offers various EDM consumables for EDMs made by original equipment manufacturers and brands, including Seibu, Fanuc, Sodick, Mitsubishi, and Brother.
Oki Electric Cable Co.,Ltd. was established in 1936 and is a manufacturer of telecommunications instrument based in Isesaki, Gunma, Japan. The company produces various communications devices such as high speed interface cables, wire harnesses, EDM wire, optical cables, and OKI cables. The products have been applied in various industries such as robotic, automobile, semiconductor manufacture, medical, and financial sectors. The company also involved in real estate business as one of the four major business operations.
TANAKA Precious Metals, a subsidiary of TANAKA Holdings Co., Ltd., established in 1885, is a Japanese manufacturer headquartered in Chiyoda-ku, Tokyo, specializing in precious metals. The company's product offerings include bonding wires and ribbons, ranging from ultra-fine wires for metal bonding to thick wires for power devices. It also provides metal honeycomb and pellet catalysts used for exhaust gas oxidation and decomposition. Precious metal pastes and powders, commonly used in circuitry and sensors, are also available. These products cater to electronic mechanical and functional material, medical, and sensor industries. Furthermore, the company provides plating services, including precious metal plating for semiconductor components.
Thermion is a manufacturer headquartered in the United States, specializing in advanced thermal spray coating equipment and solutions, established in 1987. The company provides coating solutions that protect, strengthen, and extend the life of critical components. Thermion's core offerings include thermal spray equipment, powders, and wires, designed to meet the diverse needs of industries such as aerospace, energy, automotive, and more. The company gives comprehensive solutions for corrosion protection, wear resistance, and thermal management.
Device Technologies, Inc. was founded in 1984 and is based in Southborough, Massachusetts. The company is an ISO 9001:2008 and AS9100-certified manufacturer and designer of specialty protection devices serving industries such as aerospace, automotive, medical, rail, and others. The company’s 4 product segments are Wire Protection Grommet Edging, High Performance Enclosures and Doors Seals, Edge Trim, and Cable Management. Each of these product segments has product lines within them and each product can be custom designed and manufactured in collaboration with custom designs and preferences.
Waytek Inc., founded in 1970 and headquartered in Chanhassen, Minnesota, is a distributor of automotive wire and DC electrical components across North America. The company offers a broad line of products, including circuit breakers, cable ties, and connectors, serving wire harness manufacturers, OEMs, and upfitters. It sources the products from manufacturers such as GEP Power Products, Lovato Electric Inc., and East Penn Manufacturing. In 1980, the company stopped producing wire harnesses and started concentrating on distribution. In 2021, CIT Relay and Switch awarded it the Blast-Off Growth Award for being among the growing distributors of Picker Components products.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | New England Wire Technologies Corp. |
16.4%
|
2 | Fusion, Inc. |
13.6%
|
3 | ELANTAS |
10.0%
|
4 | Miller-Stephenson, Inc. |
7.3%
|
5 | Teleflex |
7.3%
|
6 | Cotronics Corporation |
7.3%
|
7 | 3M |
7.3%
|
8 | Thermion |
6.4%
|
9 | Waytek, Inc. |
5.5%
|
10 | Device Technologies, Inc. |
5.5%
|
Derivation Method
The ranking is calculated based on the click share within the wire coating page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 8 | 88.9% |
Germany | 1 | 11.1% |