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This section provides an overview for friction welding machines as well as their applications and principles. Also, please take a look at the list of 12 friction welding machine manufacturers and their company rankings. Here are the top-ranked friction welding machine companies as of December, 2024: 1.Jiangsu Kidea Industry Co., Ltd., 2.BEHA Innovation GmbH, 3.Suvera Fluid Power Private Limited.
Table of Contents
A Friction Welding Machine is a machine used to join two objects by heating them through frictional heat and applying pressure.
Friction welders are used for joining metallic materials and resins but are difficult to use for non-metallic materials such as titanium and molybdenum. Friction welding is suitable for joining dissimilar metals because they are joined in a solid state. It can also be used to join metals such as copper and aluminum or aluminum and stainless steel that are difficult to join by traditional fusion welding methods.
Friction welding does not require welding rods, flux, or a heat source, as is the case with arc welding or argon welding.
Friction Welding Machines were initially used for compression welding T Wrench in the automotive industry. However, they are now also used for aircraft and machine parts, sporting goods, and space development.
Automotive applications include steering shafts, engine valves, and front drive components. In tools, Friction Welding Machines are used to make electric bits for cutting tool parts, drills, and ratchet wrenches.
In mechanical parts, friction welders are used to make piston rods and ball screws for hydraulic cylinders. Other applications include machining joints for hydraulic and pneumatic piping components, differential transformers for electrical wiring components, and iron heads for golf clubs.
Friction Welding Machines are also utilized in the manufacture of rollers for printing and copying machines, joining copper and aluminum pipes for heat exchangers, handles for drilling equipment, and terminals for electrical substation equipment.
Two objects to be pressure-welded are placed against each other, and frictional heat is generated by the pressurization and rotational movement of the objects. After the temperature rises to a temperature at which joining is possible, the motion is stopped abruptly and pressure is applied to enable joining. The Friction Welding Machine performs this operation.
It is important to stop the rotational motion abruptly and apply the upsetting pressure instantaneously. This is to prevent torsional damage due to rotational deceleration of the pressure welding part and to maintain a high temperature during the upsetting process.
The following two methods of pressure welding by Friction Welding Machine are typical.
In the constant-speed friction welding method, two objects to be pressure-welded are butt-welded and pressurized, and frictional heat is generated by rotating one or both of the objects to be welded.
In the pressure-storage type friction welding method, rotational energy is stored in a spring-loaded wheel, which serves as the axis of rotation. This energy is then consumed by friction and the joint is pressure-welded when the wheel stops. No brake mechanism is provided.
The friction-welded part has stronger tensile strength than the original material part. This phenomenon is called atomic attraction. Deburring is performed using the biaxial rotating friction welding method, in which both objects to be pressure-welded rotate, and a blade is placed at the location where burrs are generated.
Unlike other welding methods such as arc or laser welding, friction welding has the advantage of being highly reproducible without the risk of weld defects such as shrinkage porosity or blowholes in the joint. Therefore, once the proper processing conditions are determined, high-quality joints can be consistently produced.
Friction welding is almost defect-free because it joins in a solid state below the melting point of the material, which means that there is little thermal distortion such as solidification shrinkage, and no entrapment of contaminants such as shielding gas or flux.
It also has the advantages of high bonding strength and short processing time, enabling cost reduction and productivity improvement.
Friction Welding Machine has not only advantages but also disadvantages.
Limited geometry.
Simple shapes such as cylinders are desirable for friction welding. For complex shapes with many corners or asymmetrical shapes, other joining methods should be considered.
High load
Available materials are limited in their ability to withstand high loads because of the high frictional heat and pressure involved in joining. Care should be taken to avoid the risk of flying debris in the event of breakage, which could destroy the equipment or injure workers.
Post-processing is Required
Burrs are generated at the friction welding area and must be removed in a subsequent process.
Friction Welding Machines can be used to join dissimilar metals such as steel and aluminum alloys, which would be difficult with other welding methods. In addition to steel and aluminum alloys, friction welders can also join a wide variety of metal materials, including stainless steel, copper, and titanium alloys.
The advantage of joining dissimilar metals is that the right performance can be given to the right part in the right place. For example, by using steel for parts requiring strength and aluminum alloys for other parts, the overall weight can be reduced. There is also a way to utilize cost reduction by reducing the amount of special materials used.
*Including some distributors, etc.
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Ningbo Xinchang Machinery Co. Ltd., established in 1953, is a Chinese manufacturer based in Ningbo, Zhejiang, specializing in heat exchanger equipment and welding machines. Certified with ISO 9001:2015, the company offers a range of welding machines, such as friction, laser, and resistance welding machines. It also develops other welding machines, including seam, spot, and stud options. It further provides equipment for heat exchangers and offers two- and three-dimensional wire bending machines. The company serves customers in over 30 countries worldwide, including France, India, and Mexico.
Baruffaldi Plastic Technology S.r.l., founded in 1953, is an Italian manufacturer headquartered in Fusignano, Ravenna, producing plastic extruder machines and tools. The company's product range, marketed under the Barruffaldi brand, includes automatic in-line and off-line machines for plastic profile extrusion. The company also develops extrusion tools and lines, punching machines for cable ducts, and customized machines. Since the acquisition of PRIMAC S.n.c. in 2012, the company has expanded its offerings to include pipe extrusion technologies, including downstream equipment for the automotive, electronic, and medical sectors, under the Primac brand.
Jiangsu Kidea Industry Co., Ltd., founded in Jiangsu, China, in 2004 is a manufacturer of drill bits and Friction Welding Machines. The company's product portfolio includes HSS taper shank drill bits, HSS silver Deming twist drill bits, masonry drill bits, SDS hammer drill bits, and wood working drill bits. Their products find application in metal cutting tools, textile machinery, petroleum and geological drilling. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation.
Suzhou Tianzhijiao Precision Machinery Co. Ltd., located in Suzhou, has been a professional original equipment manufacturer of automatic engine valve production line since 2003. The company designs and produces each machine according to customer demands and requests. It offers a comprehensive line of equipment including valve cut-off, head and seat grinding, groove and tip radius grinding, stem end grinding, and valve seat grinding machines. Its machines are exported to Japan, Indoniesia, Mexico, Europe and South Africa.
ETA Technology Pvt Ltd is a leading Indian manufacturer specializing in high-end friction welding, friction stir welding, electrical upsetting (metal gathering), special purpose machines for valves, shafts, ball joints, as well as test rigs for a variety of industries, including automotive, aerospace, railways, and defence. In addition to machine manufacturing, we offer contract manufacturing services for low-volume production, providing comprehensive support to our customers. ETA Technology is proud to be the first company in Asia to manufacture all types of friction welding machines, including rotary, stir, linear, and surfacing variants. With business representatives in over 9 countries and a customer base spanning 30+ countries, we have over 1,000 machines operational worldwide, demonstrating our global reach and industry expertise.
LPR Global, Inc. is an international marketing consulting firm that specializes in global trade and was established in 2001 and is based in Toronto, Canada. The company’s main activity is to provide international partnership development services for Korean industrial machinery and equipment manufacturers. Its main market includes US, Korea Hotlink, an online marketing platform for Korean industrial products and custom machinery in North America. It also offers market research, go-to-market strategies, sales channel development, and after-sales support services. It works with various industries such as automotive, steel mill, oil and gas, and home appliance.
KUKA AG was founded in 1898 in Augsburg, Germany. The company is a subsidiary of GD Midea Holding Co., Ltd. and is an automation developer, designing and manufacturing robot-based automation solutions for medical, automotive, warehousing, and distribution industries. The company’s product segments include robot systems, production machines, and systems, mobility as a driver of Industry 4.0, and process technologies that provide special welding processes to factories. The company’s services include repair and servicing for robots and machines and engineering services for designing and programming robotic systems.
Taizhou Purros Machinery Co., Ltd. was founded in 2007 and is based in Taizhou, Zhejiang, China, and is a manufacturer and supplier of Special purpose machines for various industrial applications. The company provides hydro speed regulators, roller burnishing tools, multi-spindle heads, and, auto feed drilling machines, & tapping machines along with boring & milling spindle units, and also offers services including drilling & tapping, pressing, broaching & cleaning, and machine testing for construction, automotive, energy, oil & gas, and, mining sectors.
JINAN DEGA MACHINE CO., LTD, founded in 2006, based in Jinan, China, is a manufacturer and supplier of machines and equipment for manufacturing aluminum window door and curtain wall. The company offers various products such as CNC machining centres, cutting machines, milling machines, punching machines, corner crimping machines, thermal break machines, and solar panel frame machines. It also makes aluminum formwork and solar panel frame fabrication machinery. The world's manufacturers rely on DECALUMA equipment. Quality and accuracy are the companies hallmarks. Training and technical assistance are other services provided by the organization.
Suvera Fluid Power Private Limited was founded in 1995 and is based in Hyderabad, Telangana, India, as a manufacturer, designer, and supplier of hydraulic cylinders and power packs. The company manufactures diverse products, including hydraulic cylinders, hydraulic power packs, hydraulic hoists, and hydraulic elevators. Hydraulic products are employed across various industries, with hydraulic cylinders serving to convert fluid power into linear motion, often used in heavy machinery and equipment for lifting and pushing tasks. The company caters to various industries, including steel plants, construction equipment, earth-moving equipment, cranes and hoists, and marine and shipbuilding.
BEHA Innovation GmbH Ltd was established in 1974 and is based in Glottertal, Germany as a manufacturer and supplier of polyurethane and polyester profiles and conveyor belts for transport and drive applications. The company’s product portfolio includes V-belts, round belts, hollow round belts, ridge-V-belts. The products are used in various industries, such as food, pharmaceuticals, packaging, and logistics. The products are crucial components in conveyor systems, enabling efficient and dependable performance. It also provides welding tools and accessories for on-site installations and service.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | BEHA Innovation GmbH |
14.6%
|
| 2 | KUKA AG |
11.9%
|
| 3 | Jiangsu Kidea Industry Co., Ltd. |
11.1%
|
| 4 | Suvera Fluid Power Private Limited |
9.6%
|
| 5 | Mega Link Enterprises |
8.4%
|
| 6 | Ningbo xin chang machinery co.,ltd |
8.0%
|
| 7 | Baruffaldi Plastic Technology Srl |
8.0%
|
| 8 | Everychina.com. |
7.3%
|
| 9 | LPR Global, Inc. |
5.7%
|
| 10 | ETA Technology Pvt. Ltd |
5.4%
|
Derivation Method
The ranking is calculated based on the click share within the friction welding machine page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
China
|
5 | 50.0% |
|
India
|
2 | 20.0% |
|
Italy
|
1 | 10.0% |
|
Canada
|
1 | 10.0% |
Taiwan
|
1 | 10.0% |
13 products found
13 products
Sahashi Special Steel
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Very Fast Response
◼ What is friction pressure? It is a technology that rubs at high speed of interruptions (stainless steel, soft steel, stainless steel, copper, etc...
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■Summary Since our establishment in 1966, we have manufactured and sold the FF series, which has been patronized by many customers around the world...
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■Summary The rotating side is the moving mechanism, and the non-rotating side is equipped with 1 to 4 thrust receiving clamp devices, making it com...
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■Summary A 3-jaw chuck is installed on the rotating side to grip round bars. Equipped with a vise-type clamp on the non-rotating side to grip thick...
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■Summary Equipped with an extension table on the fixed side, compatible with long rebars. Compatible with reinforcing bar diameter D13 to D25. The...
Nitto Seiki Co., Ltd.
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■Summary The high-speed motor allows welding up to an outer diameter of φ2. It has applications in communication IT equipment, medical equipment, e...
Nitto Seiki Co., Ltd.
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■Summary In 1999, we succeeded in developing a phasing friction welding machine using servo control of the spindle rotation, and in 2000 we also su...
Nitto Seiki Co., Ltd.
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■Summary This is a machine that applies a new concept of friction welding technology, applying the technical capabilities cultivated in friction we...
Nitto Seiki Co., Ltd.
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■Summary In order to reduce the weight of the domestically produced H-IIB rocket, we introduced for the first time a new technology that uses frict...
Aztec Co., Ltd.
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Standard Response
■Features - Since it is a battery-powered cordless type, it can be used outdoors and other places where there is no electricity. - Friction welding...
Aztec Co., Ltd.
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Standard Response
■Features - Since it is a battery-powered cordless type, it can be used outdoors and other places where there is no electricity. - Friction welding...
Aztec Co., Ltd.
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Last viewed: 6 hours ago
Standard Response
■Features - Since it is a battery-powered cordless type, it can be used outdoors and other places where there is no electricity. - Friction welding...
