This section provides an overview for schmidt couplings as well as their applications and principles. Also, please take a look at the list of 8 schmidt coupling manufacturers and their company rankings. Here are the top-ranked schmidt coupling companies as of November, 2024: 1.Bastian Koch, 2.TECHNO CNC, 3.MIKI PULLEY CO., LTD..
Table of Contents
A Schmidt coupling is designed to connect two parallel shafts with varying shaft center distances in rotating equipment, enabling efficient power transmission even when the shafts are not aligned.
Schmidt couplings are versatile, allowing for the connection of shafts that are offset by a few millimeters to several tens of millimeters. Some models can adjust the distance between shaft centers while in motion, making them ideal for a range of applications:
For connecting parallel shafts with different center distances, Schmidt couplings provide a simpler and more compact solution compared to universal joints, gears, belts, and pulleys, which can be cumbersome for small offsets.
In roll-forming machines, where rolls need to move vertically for spacing adjustments, Schmidt couplings allow for continuous operation without affecting the rotation, even when the motor position is fixed. This functionality is also beneficial in textile machinery for adjusting feed rolls.
Schmidt couplings utilize an off-axis, link motion mechanism. This system involves a series of links evenly spaced around a center disk, maintaining constant phase alignment between the end disks and the center disk. The unique design allows the center disk to rotate in sync with the end disks, regardless of the distance between shaft centers, while maintaining a constant link length.
The coupling consists of two flanged end disks and a central disk, connected by multiple links. These links are fitted with needle bearings to ensure smooth operation, with thrust washers and stoppers preventing disconnection. An oil seal and cap keep out contaminants, maintaining the integrity of the coupling.
Mainly constructed from carbon and stainless steel, with hardened steel or bearing steel for the moving parts like pins, Schmidt couplings are built for durability and longevity.
These couplings are not suited for shaft connections with significant angular misalignments. The design allows for minimal clearance and misalignment, requiring careful consideration to avoid axial or bending forces that could damage the coupling.
While effective for parallel shaft adjustments, Schmidt couplings are not recommended for nearly concentric positions due to instability in the linkage motion. Care must also be taken to avoid interference with surrounding components during operation.
*Including some distributors, etc.
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Zero-Max, Inc. is a US-based manufacturer and supplier specializing in precision motion control solutions. Established in 1949, the company works delivering products to the industrial sector. The company offers a comprehensive range of couplings, torque limiters, and other motion control components that cater to various industries, including automotive, packaging, and robotics. With an aim to engineering excellence and a track record of performance, its products enhance motion control solutions, and since 2008 the company is certified in ISO 9001:2008.
Schmidt-Kupplung GmbH, established in 1965 and headquartered in Niedersachsen, Germany, is a manufacturer of coupling systems. The company offers a range of products, including torsionally stiff couplings that are compact. These couplings have unique technical features that provide a host of advantages to the technical user. The company also offers Controlflex precision couplings designed to meet the mechanical and metrological requirements of encoders, and Power Plus P compact couplings for precise torque transmission of extremely radially offset shafts. These products are used in various industries including food, vacuum, and packaging.
Sung-il Machinery Co. Ltd., established in 1991 and based in South Korea, is a manufacturer of precision couplings and factory automation components. The company’s product range includes connecting shafts, safety couplings, and support units for ball screws. Its efforts have led to the localization of coupling production in Korea, reducing reliance on imported products in this sector. It operates branches in China and Japan and exports to approximately 60 countries. The company received the 2023 Silver Tower Medal and the 2022 World-Class Product award for its high-precision shaft coupling.
Miki Pulley Co., Ltd., founded in 1939, is a manufacturer and provider of solutions for power transmission and control problems, headquartered in Kawasaki City, Japan. They manufacture various products essential for all industries, including couplings for high-precision power transmission, electromagnetic clutches and brakes for power transmission when energized, and speed changers and reducers for controlling the speed of machinery. They also offer inverters, linear shaft drives, rotation speed indicators, torque limiters, and ROSTA rubber springs.
FU Ibérica, established in 1948 and headquartered in Barcelona, Spain, is a manufacturer and distributor of transmission and motion control. The company develop products, tailor-made projects and repairs. Its product range includes industrial brakes in pneumatic, electric, and hydraulic. Also available are industrial clutches in centrifugal, manual, and hydraulic. The company also offers pneumatic drummotors for conveyor belts, dynamic differentials, and precision planetary gearboxes to meet diverse industrial needs, serving the global market.
TECHNO CNC, founded in 2009 and based in Bharat, India, is a manufacturer and supplier of consumables and spare parts for printing and laminating equipment. The company customizes products based on individual requests, ensuring specific technical characteristics meet customer requirements. With a production record exceeding 400,000 parts, it offers diverse components such as blister packs, Schmidt couplings, and UNF thread. Additionally, the company engages in marketing and reselling various components.
RSV Industries Pvt. Ltd., established in 1969, is a coupling distributor located in Navi Mumbai, Maharashtra, India. The company offers couplings from various brands like UTL and Unique (India), Esco (Belgium), and SGF (German). These products, designed to transmit power between rotating shafts, come in various types, including gear, tire, and pin bush. The company also provides other types of couplings, such as disc, jaw, and curved jaw. These products are employed in various industries, including automotive, mining, and metal processing.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Bastian Koch |
21.6%
|
2 | SCHMIDT-KUPPLUNG GmbH |
16.2%
|
3 | TECHNO CNC |
16.2%
|
4 | MIKI PULLEY CO., LTD. |
16.2%
|
5 | Sung-il Machinery Co., Ltd |
10.8%
|
6 | FU Ibérica |
8.1%
|
7 | Zero-Max, Inc. |
8.1%
|
8 | RSV Industries Pvt, Ltd. |
2.7%
|
Derivation Method
The ranking is calculated based on the click share within the schmidt coupling page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
Germany | 2 | 25.0% |
India | 2 | 25.0% |
United States of America | 1 | 12.5% |
Republic of Korea | 1 | 12.5% |
Japan | 1 | 12.5% |
Spain | 1 | 12.5% |