This section provides an overview for power control panels as well as their applications and principles. Also, please take a look at the list of 12 power control panel manufacturers and their company rankings. Here are the top-ranked power control panel companies as of November, 2024: 1.Bay Power Inc., 2.nVent, 3.Thermon Manufacturing Co..
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A power control panel is a device crucial for controlling the power supply to motors and machines in various settings. Commonly used in industrial facilities and power plants, these panels manage the start, stop, and speed control of motors. Comprising a power supply unit, control circuits, protection devices, and communication interfaces, they ensure precise motor control and protection. Power control panels often include operational components and display devices for monitoring and adjusting motor performance as needed.
These panels are vital for enhancing safety and operational efficiency by detecting and automatically protecting against abnormal conditions such as overload or overheating. They also facilitate centralized management and remote monitoring.
Power control panels find applications in:
Used in factories and manufacturing plants for controlling machinery and production line motors, contributing to process efficiency.
Essential for machine control in power plants, they manage the operation of large generator peripheral equipment like lube oil pumps.
In building facilities, they control systems like elevators, escalators, and ventilation systems.
Play a crucial role in automation systems, acting as controllers for power and position control of robots and machines, and interfacing with sensors to enhance automation efficiency and accuracy.
Key components of a power control panel include:
Provides a protective housing for control devices and circuits, typically made of a metal box or cabinet.
Supplies power to motors, converting AC power into suitable voltage and current levels, comprising circuit breakers, contactors, and inverters.
Manages motor operation and stopping based on signals from operators and automation systems, including PLCs and control relays.
Facilitates communication between the panel and other systems for data monitoring and control, often featuring Ethernet, serial communication, and fieldbus.
Selection depends on the system's capacity, voltage, operation method, and load requirements. This includes choosing inverters or servo controllers for speed and position control, and protection devices like circuit breakers. Complex controls may require PLCs. The design process involves selecting an enclosure that accommodates all components and considering their placement.
*Including some distributors, etc.
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Bay Power Inc., is a supplier of electrical products and solutions since 1992, and a manufacturer providing the ability to build custom parts to meet the stringent standards for industrial control panels as a UL 508A-certified panel shop. Their range of products includes circuit breakers, transformers, motor controls, and electrical panels. Their product lineup includes molded case circuit breakers (MCCBs) and miniature circuit breakers (MCBs) for residential and commercial use, and air circuit breakers (ACBs) for larger industrial installations. They also provide specialized circuit breakers such as ground fault circuit interrupters (GFCIs), arc fault circuit interrupters (AFCIs), and more.
nVent is a British full-service manufacturer of electrical connection and protection products that was established in London, England in 2018. The company designs, manufactures, installs, and services their various electrical and fastening solutions (e.g. heat tracing systems), enclosures, and thermal management products. These are marketed under a range of brands and trade dresses, including Hoffman, Caddy, and Erico. nVent’s extensive product portfolio is utilized in several industries including automation, power distribution, and telecommunications, as well as in the residential and commercial sectors.
Primus Windpower, based in Lakewood, Colorado, has been a manufacturer of air turbine devices since 1995. The products are Air Silent X, Air 30 Turbine, Air 40 Turbine, Air Breeze Turbine, and Air Max are offered and used in the environmental, telecommunication, security, marine, and cathodic protection sectors. The company provides turbine installation, maintPrimusenance, circuit & face bearing replacement, cleaning, and troubleshooting services. The firm offers a limited warranty of five annum and is CSA certified to UL and CSA standards.
Thermon Manufacturing Co., established in 1954 and headquartered in Austin, Texas, USA, is a manufacturer of heating systems and heat tracing solutions for industrial applications. The company specializes in designing and manufacturing electric heat tracing systems to maintain temperature in pipes, tanks, and vessels. Its main products include heat tracing cables, control systems, transportation heating, tubing bundles, and temporary power solutions. These systems find applications in oil and gas, petrochemical, commercial, data centers, and power generation industries. The company is ISO 9001 certified with global manufacturing locations.
SunWize Power & Battery, LLC, was founded in 1992 and is headquartered in Oregon, United States, and operates as a manufacturer of various components for remote power systems and complete integrated turnkey autonomous power systems. The systems are designed to endure the challenges posed by severe environments, such as storms, tropical rainforests, snow, corrosive salt air, and tremendous temperature variations spanning from the frigid conditions of Antarctica to the scorching heat of deserts. The company has established a status for its quality equipment designed for generating, storing, and distributing electrical power in distant locations.
Applebee-Church, Inc., established in 1957, operates as a distributor and manufacturer's representative specializing in electrical heating systems. The company is headquarted in Peach Tree Corners, Georgia with branch offices in the states of Florida, Alabama, and South Carolina. The company offers products and services such as electric heater systems, industrial heating systems, electric comfort heat, and power temperature controls. These solutions cater to needs of both the industrial and commercial heating and control sectors.
Resistencias Tope, SA, founded in 1953 and headquartered in St. Andreu de la Barca, Barcelona, is a manufacturer and designer of customized electric heating elements. The company provides an array of products, such as immersion heaters for water, immersion heaters for corrosive fluids, and railway points heating systems. These products serve various applications, including heating corrosive liquids in hazardous areas, in the plastic processing industry, and within the petroleum sector. Additionally, the company offers services for installing flanged immersion heaters in tanks and pipelines.
NUTEC GROUP was founded in 1975 and is headquartered in Santa Catarina, Mexico. NUTEC is a designer of industrial heating systems serving the metals and ceramics industries. NUTEC offers services including technical service and support, fabrication and installation services, retrofitting, and providing spare part services. Product offerings include industrial kilns, industrial furnaces, heat treatment automated production Ines, industrial electric furnaces, ovens & dryers for lower temperature, pyrolysis furnaces for paint stripping, afterburners/thermal oxidizers, hot air generators, ladle & roundish preheaters, combustion systems & controls, fabrication and installation services, carbon regeneration kilns, and investment casting furnaces.
Nextgen Power Controls is a manufacturer and supplier of power control panels and automation products and was established in 2014 and is based in Ahmedabad, India. The company’s product portfolio includes motor control panels, PLC control panels, VFD control panels, APFC control panels. The power control panels and automation products are designed for quality, performance, and durability. The products are used in various industries such as electric power, petroleum, chemical, metallurgy, metrology, railway, and environmental protection.
Vacgen, founded in 1964, based in Hailsham, UK, is a manufacturer and supplier of ultra-high vacuum products and services for various scientific research sectors. The company offers various products such as vacuum chambers, engineering projects, XYZ manipulators, electromechanical assembly, drives and motions, UHV valves, and auxiliary products. Build to print or design and prototyping, through to series production, it can support the requirements in vacuum technology. It specializes in design, engineering, CNC machining, welding and clean room assembly. Vacgen is the name synonymous with quality ultra-high vacuum products.
CETAL S.A.S, headquartered in France, is a company that designs and manufactures custom-made heating elements and tubular heating elements for heating equipment and processes worldwide since 1967. The company offers standard products at competitive prices, as well as customized solutions with value-added design. They have been ISO 14001 certified since 1994 and are improving their customized heating element, the key component for making customer's process more efficient. Just like heat exchange, sharing and exchanging information between people has always been the main factor for understanding issues at an early stage to efficiently enhance performance.
Control Components Inc. is a wholesale distributor of safety and electrical products that was established in 1985 and is headquartered in Pelham, Alabama. The company's portfolio is ever-growing, and it's a complete machine safety and factory automation solutions provider. It distributes solutions to the automotive, OEM, and industrial markets. Some of the company's products include sensors, industrial communication, process measurement, and control panel devices. Additionally, its staff offers consultancy services on selecting products that fit the client's needs and budget.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Bay Power Inc. |
15.1%
|
2 | nVent |
12.7%
|
3 | Thermon Manufacturing Co. |
12.0%
|
4 | SunWize Power & Battery, LLC. |
8.5%
|
5 | Applebee-Church, Inc. |
8.1%
|
6 | Cetal - Electrothermie Industrielle |
7.7%
|
7 | Primus Windpower |
6.9%
|
8 | Resistencias Tope, SA |
6.6%
|
9 | Vacgen |
6.6%
|
10 | Nextgen Power Controls |
5.8%
|
Derivation Method
The ranking is calculated based on the click share within the power control panel page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 54.5% |
Spain | 1 | 9.1% |
Mexico | 1 | 9.1% |
India | 1 | 9.1% |
United Kingdom | 1 | 9.1% |
France | 1 | 9.1% |
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