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This section provides an overview for urethane rollers as well as their applications and principles. Also, please take a look at the list of 15 urethane roller manufacturers and their company rankings. Here are the top-ranked urethane roller companies as of December, 2024: 1.American Urethane, 2.Urethane Innovators, Inc., 3.Ultimation Industries LLC.
Table of Contents
A Urethane Roller is a component made of urethane rubber bonded to a metal roll.
They are used as conveyor parts for precision equipment such as conveyor conveyors, printers, and film packaging machines. Since Urethane Rollers are used as conveying parts for various machines, they vary in size from a palm-sized roller to a roller over 1 meter wide, depending on the machine used.
The urethane rubber used as a material has abrasion resistance and chemical resistance, and is most resistant to abrasion compared to other synthetic rubbers. Therefore, it is suitable for parts used in areas subject to repeated friction.
Urethane Rollers are used as transportation parts for precision equipment such as conveyors, printers and film packaging machines, and as wheels for industrial vehicles. Their high resistance to abrasion makes them suitable for parts of machinery that will be used for many years.
It is often used in areas where repeated friction occurs, making it ideal for use as conveyor guides for printers and other equipment and as guide rollers for film packaging machines. When used as a guide roller, it is constructed by bringing two rolls into contact and pushing paper or film between them.
In this case, the two rolls are always in contact with each other, and wear is likely to occur. Therefore, Urethane Rollers with excellent wear resistance are suitable. The same applies to conveyor belts, which are in constant contact with the conveyor belt section, so urethane rollers with high abrasion resistance are used.
Urethane Rollers are manufactured by press-fitting urethane rubber around a metal core. In this process, the surface of the urethane rubber is ground to allow fine adjustment of the urethane roller size. In some cases, grooves may be made on the surface of the Urethane Roller to prevent slipping.
The urethane rubber that forms Urethane Roller has high abrasion resistance, oil resistance, and chemical resistance. Therefore, it is also suitable as a component for packaging machines that use oil or chemicals.
On the other hand, urethane rubber has low resistance to water and moisture and is subject to hydrolysis, making it unsuitable for use in places where water is used or in humid environments. Normal urethane rubber is also susceptible to heat and may be thermally deformed when used in high-temperature locations.
The heat resistance limit temperature is said to be 100°C, and the heat resistance safety temperature is 80°C. It is said that there is no problem in using the product in an environment where the temperature is constantly 60°C, and reaches 80°C several times an hour. When used in areas that reach higher temperatures than that, heat-resistant urethane rubber should be used.
Urethane Rollers are processed with various surface grooves depending on their intended use. Some alternative examples are listed below:
Threading Grooving
In threaded grooving, thread-like grooves are formed on the roller surface to increase the surface area of the roller. This process is applied to roll coaters used for chemical application.
Longitudinal Grooving
In the longitudinal grooving process, longitudinal grooves (grooves perpendicular to the roller axial direction) are formed on the roller surface to improve heat dissipation and the coefficient of friction on the roller surface. Urethane Rollers with longitudinal grooves are used for corrugated cardboard feeding rollers, film bag feed rollers, and squeezing rollers.
Horizontal Grooving
The horizontal groove process forms horizontal grooves (grooves along the roller axis) on the roller surface to soften the roller and increase the coefficient of friction, thereby preventing slippage and meandering of belts and other materials. It is used for film and cardboard feeding rollers.
Helical Grooving/Diamond Cut Grooving
Helical grooving, in which a series of diagonal grooves are processed in the width direction of a Urethane Roller, is used to control slipping and snaking of belts and other materials and to enhance heat dissipation of the roller. The same applies to diamond-cut grooving, in which multiple oblique grooves are formed on the surface of a Urethane Roller in the width direction.
Taper crown, radial crown, and reverse radial crown processing.
The tapered crown process, in which the center portion is thicker than the ends and the transition to the thicker portion is tapered, is provided to compensate for deflection of the roller body. Radial crowning, in which the center is thicker than the ends, is used to increase roller pressure.
On the other hand, the reverse radial crown process, in which the center is narrower than the ends, is suitable for use as a guide to prevent the material being conveyed from falling out.
Others
Crepe treatment on the roller surface increases the roughness of the roller surface and enhances the gripping and friction force. Low-friction treatment is a processing method to reduce the coefficient of friction on the rubber surface without damaging the characteristics of the rubber itself. It prevents dust and dirt from adhering to the roller surface and prevents films and other materials from wrapping around the roller surface.
Urethane Roller Bearings are small urethane rollers with urethane rubber directly attached to the outer diameter of small diameter, deep groove ball bearings. They are used in conveyor systems and sorters, conveyor equipment in automobile and other production lines, various equipment in overhead conveyor lines in semiconductor manufacturing plants, multilevel parking lot equipment, banknote identification and conveyance mechanisms in various financial machines (ATMs), and various open/close doors such as elevator doors.
*Including some distributors, etc.
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ASGCO, founded in Nazareth, PA, in 1971 is a manufacturer of proprietary bulk conveyor components and accessories that enhance material flow performance. The company's product portfolio includes Manufacture & service of bulk material handling conveyor equipment, Conveyor Belt Cleaners, and Conveyor Belt Idlers. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. They also provide services including product selection, installation, preventative maintenance, troubleshooting, and repair.
Circular Technologies is a company established in 1973 and based in Boulder, Colorado, as a manufacturer of automation machinery. It manufactures urethane rollers, coated bearings, timing pulleys, precision machining, and mechanical assembly. It also manufactures power transmission, moving cards, paper material, and robotics. In manufacturing its products, the company utilizes a circular technology called Blue Book to bind up every part of its products. Its products conform to ANSI and ASME Y14.5M-1994 and environmental standards such as the European Union’s Reduction of Hazardous Substances RoHS from European Union Directive 2002/95/EC.
Ultimation Industries LLC is a manufacturer of conveyor systems and parts based in Roseville, Michigan, United States. The company supplies standardized equipment and custom turn-key engineered solutions that can provide part storage buffers, and pass-through ovens, and supply parts to and from industrial robots. Ultimation's material handling products include conveyors and industrial automation systems for lifting and storage. The company's range of products has applications in the automotive, packaging, and E-commerce distribution industries.
Precision Elastomers, Inc., located in Massachusetts, USA, is a manufacturer of precision urethane rollers that started its business in 1988. The company provides precision urethane rollers, silicone rollers, urethane molded parts, custom molded parts, and many more. The rollers are ideal for labelling machines, folder machines, printers, robot wheels, conveyors, etc. The company’s molded parts examples are polyurethane rings, polyurethane pads and polyurethane tubes, and grommets. Services provided by the company are Product Development, Machining, Fabrication, and cast urethane parts from prototyping to contract manufacturing.
PSI Urethanes, Inc. was established in 1966 and is a manufacturer of custom-molded urethane products and sheet stock for die cutting, process automation, food processing, and metal forming. The products include multi-durometer urethanes and bespoke molds for the military, fluid cell remold, marine, automotive, and OEM industries, as well as polyurethane rollers, tubes, rods, shock absorbers, washers, and rings. The business is a member of the Association of Austin Regional Manufacturers member and has its headquarters in Austin, Texas.
Plan Tech, Inc. is a manufacturer of polyurethane (PU) parts and components that was established in Loudon, New Hampshire in 1989. The company produces various PU blocks, rods, bars, and 70a durometer sheets, as well as PU-coated standard and abrasion-resistant bearings. These are used in a wide range of industrial processes, including food processing, computer chip manufacturing, and material handling. Aside from their products, Plan Tech, Inc. also offers inhouse waterjet cutting and custom mold manufacturing services for customer projects with unique specifications.
American Roller Company, LLC, established in 1938, is an American manufacturer based in Union Grove, Wisconsin, specializing in industrial rollers and plasma coatings. The company's product offerings include heat transfer and chill rollers, idler rollers, roller coverings, as well as specialty rollers. The company also provides services including roller repair and testing, cladding and welding, design and core fabrication, as well as industrial coatings. The company serves various industries, including battery and power storage, food and beverages, packaging, and transport rolls. Other industries served include glass, medical products, plastic films and sheets, printing, pulp and paper, as well as steel and aluminum.
Sioux Rubber & Urethane, established in 1946, is a manufacturer and distributor of custom rubber and urethane products in Iowa, USA. The company's products address abrasion, impact, corrosion, and noise reduction issues. The company provides solutions that help protect equipment, reduce wear and tear, and improve operational efficiency. The company's products are highly customized, and some of the products provided include wear liners, impact bars, conveyor components, custom-molded parts, sound-damping materials, and more. The company serves various industries, including mining, agriculture, material handling, manufacturing, and construction.
Urethane Innovators, established in 1977, is a supplier of custom-molded polyurethane castings for use in material handling, industrial machinery, and consumer goods. The company offers premium urethane-covered bearings, feed wheels and rollers, urethane dunnage, and no-crush wheels to fulfil material handling requirements. Applications of its products can be seen in wheels used in autonomous robots, feed rollers for industrial machinery, and material handling or mobility equipment. Some of the company’s clients are Caterpillar, GM, Boa-Franc, and many more.
American Urethane, established in 1979 and headquartered in Odenton, MD, USA, is a global supplier of urethane parts and components. The company prioritizes rapid response to quotes and inquiries, ensuring effective communication with knowledgeable American Urethane engineers who comprehend unique requirements. Their product line consists of vast range of urethane parts, including wheels, rollers, gears, casting, bushings, bumpers, and sprockets. Their castable urethanes cater to a variety of industries, lasting longer than plastics and rubber alternatives. Their products are both FDA and MIL-SPEC approved with services extending to various industries such as marine, material handling, medical, and more.
Mark Tool Co., Inc. established in 1954 in Franklin, Louisiana, is a manufacturer of cast urethane and rubber tools. The custom-moulded polyurethane and rubber products are used in marine and oilfield applications. The company started to manufacture rubber and urethane parts for different industries. Mark Tool Co, Inc. has a facility with equipment to produce rubber tools, machining, milling, and weld fabrication. The company also provides turn-key solutions built on Mark Tool’s application and manufacturing technology.
Noffsinger Manufacturing, Inc., founded in 1924 and headquartered in Colorado, United States, is a manufacturer of belted chain, hook chain, wire belt, and roller and sprocket needs. It mass produces prime-cam, high profile, standard profile, and water belt belted chains, including master hook, hook chain, down dodge, and up dodge. It also manufactures end bending, connector system, repair clips, flails, finger guards, hook chain sprocket, belted chain sprocket, and high profile. The application of the products is for agriculture crop.conveyance.
Weaver Industries, Inc was founded in 1954, and is based in Denver, PA, is a manufacturer of graphite, carbon, and polyurethane products that have applications in solar, semiconductor, mining, quartz, and foundry industries. The company manufactures aircraft brake pads, heat shields, furnace liners, Graphite crucibles, and, pouring spouts that have applications in the Aerospace, Metallurgical, and Heat Treating industries. They offer hand tools, horizontal boring mills, large conventional lathes, CNC-controlled lathes, and milling&drilling machines, as well as measurement equipment for CNC machines and laser scanning.
Durable. Inc., established in 1960, based in North America is a manufacturer of polyurethane belting for power transmission and conveyor belts. The company also offers various products, such as belted chains, rod coverings, flights, hook chains, and sprockets. All the products manufactured under this brand meet farmers' needs. The company uses belting technology to produce urethane belts and caters them to installers, distributors, and OEMs. The company manufactures 80,000 belts every day and supplies across the globe.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | American Urethane |
12.0%
|
| 2 | ASGCO |
8.0%
|
| 3 | Mark Tool Co, Inc. |
8.0%
|
| 4 | Noffsinger Manufacturing, Inc |
8.0%
|
| 5 | Urethane Innovators, Inc. |
8.0%
|
| 6 | Precision Elastomers, Inc. |
8.0%
|
| 7 | American Roller Company |
8.0%
|
| 8 | Ultimation Industries LLC |
8.0%
|
| 9 | Weaver Industries, Inc. |
8.0%
|
| 10 | Everhard Products, Inc. |
4.0%
|
Derivation Method
The ranking is calculated based on the click share within the urethane roller page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
11 | 100.0% |
56 products found - Page 2
56 products - Page 2
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Dust removal roll for general oil-based printing. Machine downtime due to cleaning to remove paper dust is drastically reduced. Continuously remove...
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UV dust removal roller. Oscillation swimsuit roller (patented), water ghost prevention product. Self-swingers have smooth oscillations and no dead...
