This section provides an overview for factory automation systems as well as their applications and principles. Also, please take a look at the list of 43 factory automation system manufacturers and their company rankings. Here are the top-ranked factory automation system companies as of November, 2024: 1.ATC Automation, 2.Better By Design, LLC, 3.Hye Precision Products.
Table of Contents
A Factory Automation System (FA system) is a general term for systems that automate industrial operations such as factories, distribution warehouses, and plants.
The main purpose of FA systems are to reduce manpower by saving labor, to avoid hazards, to improve quality by increasing processing accuracy and reducing processing variation, and to increase profits by improving processing speed.
FA Systems are used, for example, to move objects that are too heavy, too large, too small, too irregularly shaped, too hot, too cold, or too large to be handled by humans. FA systems can also be used to process objects that are too hard or soft for humans to handle with high precision, or to perform tasks that are dangerous to humans.
FA Systems cover four basic areas: processing, assembly, material handling, and management. They combine machines to safely and reliably perform tasks that would be dangerous or impractical for humans to perform.
Since the quantity, shape, material, procurement form, processing details, and other characteristics vary depending on the company installing the FA system and the products it handles, it is often built as a custom-made product to match the requirements of each company.
Examples of FA system equipment include stockers, conveyors, parts feeders, processing machines, and inspection machines. These are combined and constructed as a system.
There are various types of systems, ranging from specially designed systems to simple customized versions of general-purpose machines. Therefore, the scale and budget are the basic guidelines for considering the introduction of a system.
Stockers refer to equipment used to temporarily store materials, and mainly consists of a loading entrance, a storage section, and an unloading entrance. Equipment ranges from semi-automatic equipment that relies partly on human labor and partly on automation to fully automatic equipment that performs everything automatically. Selection and specialized designs are made according to the shape, size, weight, etc. of the product.
This term refers to equipment that transports materials between machines or processes. They are selected or specially designed according to the shape, size, and weight of the items to be conveyed.
A parts feeder is a device that supplies parts for processing or assembly. For example, a parts feeder that feeds screws to a screw fastening machine aligns the direction of many screws that are fed in separately and feeds them one by one to the screw fastening machine.
This term refers to equipment that processes materials through certain processing presses, including bending presses, punching presses, cutting, assembly, welding, etc. Since there are a thousand different combinations of processing details, types of materials, sizes, shapes, weights, etc., it is common practice to prepare such equipment after detailed discussions with FA suppliers to determine specifications.
Inspection machines are mainly used to check the quality of processed products. Generally, inspectors are composed of a combination of inspection equipment and conveyance/positioning equipment, such as laser length measuring machines that measure physical size, image inspection equipment that visually detects scratches and irregularities, force/torque measuring equipment, and temperature measuring equipment, depending on the inspection target.
In today's FA systems, FA devices or systems prepared for each process are often connected via Ethernet or other means. An increasing number of business establishments are building systems to manage schedules and costs by consolidating information on raw material usage, processing quantities, work-in-process quantities, defective quantities, etc., and centrally controlling the entire factory.
*Including some distributors, etc.
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Better By Design, LLC, established in 1997, and located in Delavan, Wisconsin, is a custom manufacturer, specializing in automation solutions. They design and build customized automation systems for fabrication, assembly, testing, and packaging of various products. Better By Design, LLC works with plastic, metal, or a combination of both, and employ a range of technologies, including robotics, vision systems, precision dimensioning, functional testing, and packaging, ensuring seamless integration of industrial processes.
Hye Precision Products., founded in Perry, GA , in 1970 is a manufacturer of Machine Building and Factory Automation. The company's product portfolio includes Mechanical Ground Support Equipment, Bond tooling for composites, Mold tools for composites, Alignment and Positioning fixtures requiring moving features and Hexapod Positioners. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. They also provide services including product selection, installation, preventative maintenance, troubleshooting, and repair.
Established in 1977, ATC Automation is a manufacturer of custom automation equipment based in the USA. Specializing in designing and building assembly and test solutions, ATC serves industries like automotive, electronics, and medical devices. With a team of experienced engineers, ATC Automation delivers tailored solutions that cater to specific production needs, providing end-to-end automation solutions, from concept to implementation. This approach optimizes productivity and reduces manufacturing costs, making ATC Automation a partner with a history of successful projects and a devotion to continuous improvement.
ALKAB Contract Manufacturing, Inc., established in 1990, and headquartered in New Kensington, Pennsylvania, is a manufacturer of custom manufacturing solutions and electromechanical solutions. Their company specializes in producing custom metal components, assemblies, and subassemblies in which their products serve industries such as aerospace, defense, medical, and industrial. With adherence on quality, they may hold certifications like ISO 9000 where their products are used for various applications, including defense components, aerospace parts, medical devices, and electronic assemblies, providing solutions for industrial and commercial needs.
Mass Automation, founded in 1995, is a manufacturer of new application-specific automation machinery and retrofitting existing equipment. The applications include robot integration, vibratory feeding systems, servo & steeper positioning units, laser measuring systems, and destructive testing equipment for the medical, pharmaceutical, life science, electronics, and automotive industries. The company in Bourne, MA, offers services such as installation, training, technical support, an annual warranty, and integration. The equipment complies with the UL, CE, and ISO Compliant industrial standards.
Advent Design Corporation, founded in 1984 and based in Bristol, Pennsylvania, is a manufacturer of automation machinery. The company offers manufacturers planning and productivity consulting, manufacturing automation, product design, and machine safety. It integrates robots for test applications and automated assembly. The company provides machinery manufacturers with ISO 9001-certified custom engineering solutions, manufacturing, product development, custom equipment building, and contract manufacturing. Some of its customers include Black & Decker, Abbott, Merck, Tyco, and L'Oreal.
Murata Machinery USA, Inc. is based in Charlotte, North Carolina as a subsidiary of Murata Machinery, Ltd., originally founded in 1935 in Japan. The company is a manufacturer of world-class machinery and a provider of automated solutions for companies from many industries. The company manufactures CNC turning, fabrication, and textile machinery, as well as other integrated technologies designed to improve productivity and process automation. The company’s specialized services include automated guided vehicles, machine rebuild programs, and replacement parts of fabricated machinery and CNC turning tools.
CHL Systems Inc., since 1957, has been a manufacturer of equipment to move, make products, and pack merchandise such as food block separators, screw conveyors, Delta pick & place, palletizers, and dumpers used in food and agricultural processing, baking & confectionery, pharmaceutical & medical, pet food, general manufacturing, and energy industries. The company in Meetinghouse Road, Souderton, PA, is family-run and offers services such as design & build, robotic automation, mechanical installation, conveyance& process improvement, and maintenance services.
Great Lakes Automation Services, Inc., established in 2002, based in McKean, Pennsylvania, is a supplier of design, fabrication and installation of automation equipment. The company customize design and build new automated systems. The products includes conveyor, custom assembly, robot, inspection and test systems. Services provided include machining, drilling, assembly, packaging, and repair, among others. The customer base served includes the automotive, aerospace, prime contractor, medical, electrical and consumer industries. The company serves customers in the state of Pennsylvania.
Innovation Technology Machinery, Inc., since 1929, has been a turn-key designer and manufacturer facility with extensive manufacturing capabilities in Schertz, Texas. The firm develops, manufactures, and integrates industrial automation, robotics, material handling, visual inspection, tooling, and precision machining systems. The company provides reverse design examination of current systems and equipment to improve supportability and performance. The company provides worldwide installation, onsite support, and training on utilizing the systems and equipment for the printing, oil and gas, chemical, pharmaceutical, and photography industries.
Electroimpact, Inc., established in Mukilteo, Washington, in 1986, is a manufacturer of aerospace tooling and automation. Their product portfolio includes precision machining tools, designed to enhance efficiency and precision in aircraft manufacturing, and automation solutions for composite manufacturing processes, ensuring optimal quality and consistency in composite aircraft components. The company's products find application in Commercial Aviation, Defense and Military Aerospace, and Space Exploration. The company also provides services, including global distribution, product selection, installation, preventative maintenance, and customer service.
Pinnacle Converting Equipment and Services, LLC, established in 1995, is a manufacturer of converting equipment, headquartered in Charlotte, North Carolina. The company offers products for specific purposes including slitter rewinders used for cutting and rewinding materials, sheeting and stacking equipment for processing and stacking sheets, core cutting machines for precise trimming of cylindrical cores, and unwind equipment for smooth material unwinding. Furthermore, Pinnacle Converting Equipment and Services, LLC provides customized equipment solutions and also refurbishes used converting equipment for repurposing them in new production lines. Their machines are utilized in various industries such as packaging, printing, plastics, and the textile industry.
Tolomatic was founded in the 1950s and operates out of Hamel, Minnesota. Tolomatic Is a manufacturer of automation components for industries such as aerospace, agriculture, automotive construction, life sciences, semiconductor, and utilities. Tolomatic has three main product lines which are electric linear actuators, pneumatic linear actuators, and power transmissions. Electric linear actuators include rodless electro-mechanical actuators, electric rod actuators, as well as custom & modified products. Pneumatic linear actuators include rodless pneumatic actuators, rod-style pneumatic linear thrusters, and custom & modified products. Power transmission includes roller screws, industrial caliper brakes, industrial gearboxes, and industrial cone clutches.
Visumatic Industrial Products, established in 1966, is a manufacturer of automated fastener feeding and driving equipment for industrial organizations undertaking assembly work, such as clips, bolts, pins, nuts, and specialty fasteners used in machine builders, general manufacturing, medical, and defense industries. The Lexington, Kentucky-based company provides standard and pistol-grip handheld solutions for ergonomic, quality, and speed improvements. The company offers various fully automated fixed systems and robotics, such as Viper 4-axis SCARA robotic screw driving system, dual x-y robot, rotary indexing, customer re-programmable robotic software, and multi-spindle systems.
Precision Automation Company is a New Jersey-based provider of automation systems, fabrication, conveyor solutions, machinery, and related integration services that improve manufacturing and product handling processes in various industries. Established in 1946, initially as a small parts manufacturer only, Precision Automation is today a comprehensive automation solutions provider committed to quality assurance, integrity, ethical standards, and the development of people. Precision Automation has been serving a long list of industries with quality automation & machinery systems, including consumer products & industrial warehouse manufacturing, food & beverage, and pharmaceuticals markets.
TRC Inc is in Wisconsin Rapids, Wisconsin. TRC provides metal stamping solutions, systems, consulting, repair and inspection services, and upgrades to existing systems. Their primary customers are the metal-forming equipment industries. The products offered by TRC include Coil Handling and Feed Lines; Automated Equipment and Transfer Systems; Press Controls and Safety Guarding Systems; Mechanical, Servo, and Hydraulic Presses; Die Change and Handling; and Dexco Coil Racking Systems and Equipment. T TRC Inc. is a member of the Precision Metal Forming Association.
Applied Chemical Technology, Inc. was founded in June of 1981 and is headquartered in Florence, Alabama. The company serves the fertilizer, animal feed, agriculture, and mining & metals industries with tanks and pressure-related equipment and services to customers globally. The company has four product segments: Tanks, Reactors, & Pressure Vessels, Fluid bed Systems, Turn Key Systems, and Rotary Drums. The company offers engineering support, research and development, and equipment fabrication to assist customers with product selection.
Innovative Automation, Inc. is a manufacturer of tools and manufacturing machinery established in 2000 and based in Romulus, Michigan. It specializes in manufacturing coating, inspection, lubrication, swaging, and tube processing machines. It also manufactures heat exchange, such as core builders, fin mills, roll form tooling, stamped fin tooling, and tube stuffers. The company is a parent company of Livernois Engineering and Tridan International with similar manufacturing products. Its manufactured products are utilized for robotics, roll forming, sawing, and heat exchanger manufacturing sectors across the USA.
Bent River Machine, founded in 1978 and based in Clarkdale, Arizona, is a distributor and manufacturer of custom automation solutions, solar panels, and handlers. They distribute JEDEC trays and related products, and produce a range of products, which includes panel laminators for applications like solar panels and circuit boards, pallet elevators for warehouse automation, trays for electronic component storage, and handlers for various materials. The company holds ISO certification from Kalos, and WOSB certification by the SBA.
Panasonic Corporation of North America is a global sustainable technology solutions provider established in 1918 by Konosuke Matsushita. The company was established on the philosophy that "business is ultimately for the betterment of our society". The company offers electronic components and devices that support Electric Vehicle charging applications. Panasonic also offers a total suite of digital and automation technologies to the manufacturing sector including electronics assembly equipment and advanced robotics for industrial automation. The company has technology solutions for education, entertainment, media, and sports as well as energy and utilities.
Xsys Engineering, Inc. is a supplier of services pertaining to automated systems like CNC machining, established in 2007 and based in Milpitas, United States of America The company offers CNC 5-axis machining, CNC jig grinding, metal stamping, and large or long-diameter turning services. It also provides compression fitting, composite molding, and semiconductor robotics repair services. Its CNC machining division works with diverse materials, including steel, plastic, and aluminum of various thicknesses.
Connell Industries, Inc., founded in 1996 and based in West Caldwell, NJ, is a supplier of electrical engineering and automation solutions. Its specialization encompasses electrical engineering, automation solutions, PLC programming and troubleshooting, SCADA systems, and control system retrofits. Its services benefit diverse industries, including utilities, food and beverage, packaging, and infrastructure. These offerings enhance operational efficiency, automate processes, improve control, and modernize outdated systems, resulting in increased productivity, reduced downtime, and optimized operations across various sectors.
Schmidt + Haensch GmbH & Co. is a manufacturer of optical-electronic measuring equipment established in Berlin, Germany, in 1864. The company specializes in manufacturing products for laboratories and the industrial sector. These products include polarimeters for measuring parameters such as enantiomeric excess and optical rotation, and refractometers for measuring parameters such as concentration and refractive index. It also offers colorimeters, density meters, and technical support services. The company's products are commonly used in educational and research institutions, as well as in the chemical and biotech industries.
Grob-Werke GmbH & Co. KG, founded in 1926 and headquartered in Mindelheim, Bayern, Germany, is a manufacturing systems and machine tools developer, manufacturer, and supplier. The company offers consulting, development, and production of custom universal machining centers for the milling and mill-turn machining of parts from various materials, custom assembled machines and assembly lines, and e-mobility solutions, including turnkey assembly systems for electric motors, battery cells, and fuel cells. It owns and operates a number of production facilities in Europe, the United States, and Brazil. The company's services include supply of spare parts, training programs, and repairs.
Hanwha Corporation, established in 1952 and headquartered in Seoul, South Korea, is a manufacturer of industrial explosives, defense technologies, and chemical-based solutions. The company specializes in fireworks, precision-guided munitions, and autonomous unmanned vehicles. It provides chemical technology-based solutions, emphasizing the energy and environmental sectors, and offers commercial explosives with rigorous safety standards. Its Chemical Unit boasts in petrochemicals, inorganic chemicals, and defense. The company participates in aerospace, machine tools, and plant machinery, specializing in heat treatment technologies. Its E&C division delivers construction solutions, specializing in commercial and residential buildings, civil infrastructure, and industrial plants.
U-R-B-A-N GmbH & Co. Maschinenbau KG is an industrial machinery manufacturer for window production, founded in 1947, and headquartered in Bavaria, Germany. The company offers a comprehensive portfolio of machinery for the production of PVC windows. Its range of products includes welding machines, corner cleaning machines and handling equipment. It also offera a range of automatic transport lanes, buffer racks, and loading and unloading stations including the corresponding process optimization control (software). Its machinery and lines are used on production sites in more than 100 countries worldwide.
Shenzhen Jaguar Automation Equipment Co. Ltd., founded in 2009 and headquartered in Shenzhen, China, is a manufacturer of industrial lead-free electronics equipment and machines. The company's products include SMT pick-and-place machines, DIP lead-free wave-soldering machines, and LED plug-in machines. Its equipment is used for constructing electronics and manufacturing material handling solutions. It offers full services for original equipment manufacturers and private label clients. It serves industries that include industrial automation, consumer product manufacturing, and product design.
Founded in Okayama, Japan in 1972, CORETEC INC provides support and machinery across industries. CORETEC’s factory automation systems are commonly used in the automotive industry. CORETEC also creates servo assembly tools and optical vision inspection systems. Additionally, CORETEC designs, constructs, and maintains a variety of renewable energy solutions with thin film and flexible solar cells. CORETEC also offers services for information and communication technologies (ICT).
Schleuniger, established in 1975, is a manufacturer and supplier headquartered in Thun, Switzerland, specializing in providing solutions for cable processing and testing. The company's product portfolio includes wire stripping machines, crimping machines, printing machines, cable coiler machines, and cable testing equipment. These products find application in industries such as automotive, aerospace, electronics, medical, and in telecommunications. Schleuniger holds certifications such as ISO 9001 for quality management and ISO 14001 for environmental management.
Versitron is a manufacturer of video, voice, and data communication products established in 1958 and based in Newark, Delaware, USA. The company offers fiber optic network switches for various network speeds and port sizes, fiber optic media converters for transitioning between Ethernet and fiber connections, and hot-swappable SFP modules with data rates up to 10Gbps. It also offers its Versivision brand data transmission module supporting various HD video formats. The company’s products are used in the retail, commercial office, and banking sectors.
Spectrum Design, LLC, established in 1995, and located in Franklinville, New Jersey, is a manufacturer of custom industrial machinery and automation equipment. Its range of custom products, include industrial machinery, automation, web handling and converting, automated inspection, and tooling and fixturing in which their products are used in industries such as manufacturing, pharmaceuticals, and electronics. Its products improve productivity, accuracy, and safety in industrial applications, giving customers the tools they need to improve workflow and productivity.
Air Way Automation, Inc. is a global manufacturer of parts feeding systems and assembly equipment, mostly serving the automotive industry. The company was established in 1975, with its main facility located in Grayling, Michigan. Air Way Automations, Inc. also offers engineering services, including but not limited to, 2D Auto Computer-Aided Design, mechanical designing, electrical designing, technical documentation, and 3D solid modeling with Autodesk Inventor data that can be exported directly for fabrication.
Standard Resistance Welder Company was founded in 1973 and headquartered in Winston, Georgia as a division of Jim Dally & Associates, inc. The company is a developer, engineer, and manufacturer of resistance welding equipment. The company offers custom design and manufacture of all types of standard and special resistance welding equipment and systems as well as electrodes, special tooling, and fixtures. The company’s products include resistance welders and other welding products including gun welders, seam welders, press-type welding machines, and automated welding systems bench welders.
Gullco International, Inc., founded in 1954, is a manufacturer and distributor of welding automation products such as welding carriages, electrode ovens, ceramic weld backing, high-speed beveling, and cutting carriages used in shipbuilding, tank welding, oil & gas, infrastructure, and power generation industries. Based on Bavaria Road East in Macedonia, the company provides on-site training for the use of Gullco products, specializing in horizontal and vertical welding. International trademarks include KAT, MOGGY, KBM, Pipe Kat, and SAM.
Mitsubishi Electric Corporation (Mitsubishi EC) is a Japanese multinational manufacturer of electrical as well as electronic products and systems originally established in 1921 by Mitsubishi Shipbuilding Co., now known as Mitsubishi Heavy Industries, Ltd. Based in Tokyo, Japan, the company produces home appliances, HVAC products, and automotive equipment, as well as factory automation and communication systems. These supply consumers and clients internationally throughout the residential, commercial, and industrial sectors. Mitsubishi EC has several subsidiaries operating globally; some as distributors of its products. Some of its notable subsidiaries are Mitsubishi Electric Power Products, Inc. and Mitsubishi Electric Automation, Inc.
Dinkle Group was established in 1983 and is headquartered in Taipei, Taiwan. Dinkle is a multi-national, ISO 9001-certified manufacturer and distributor of electronics and equipment for industrial sectors such as factory automation, transportation, new energy, telematics, and equipment manufacturing. Dinkle has 4 product lines: terminal blocks, electronics & interface, electronic housings, and tools. Terminal blocks include PCB terminal blocks, barrier terminal blocks, and NEMA terminal blocks. Electronics & interface include interface modules, surge protection devices, and industrial relays. Electronic housings include enclosures for bus systems, DMEB component housing, and PCB carriers. Tools include drivers, marking systems, ferrules, and others.
ATSI Robotics, established in 2007, is a manufacturer and supplier of advanced robotic automation solutions for various industries. The company’s product range encompasses a diverse array of robotic systems, including robotic arms, automated guided vehicles (AGVs), and custom automation solutions. These technologies are utilized in sectors such as manufacturing, logistics, and material handling. ATSI Robotics’ emphasis to delivering new and dependable robotic solutions that enhance efficiency, productivity, and safety in industrial processes. Their expertise in robotics and automation allows them to create tailored solutions that address specific customer needs.
Takei Electric Industries Co., Ltd. established in May 1945 and located in Miyaki-cho, Saga, Japan, is a manufacturer and distributor of advanced machinery and control systems. The company's product range includes Laser Processing Machines, FA/Mechatronics systems, Control Systems, Advanced Robotic Solutions, and Custom Industrial Modules. These tools are primarily used for precision tasks, automation enhancements, and control of intricate processes. The primary industries benefiting from these products are electronics, automotive, infrastructure development, and general manufacturing. Additionally, it offers comprehensive training for machinery operation, after-sales support, and machinery customization options.
SEMA Management GmbH is based in Traunkirchen, Austria, and is a manufacturer of machining and automation systems for industrial manufacturing operations established in 1994 as a part of the SEMA Technology Group. The company’s product lineup includes rotary multi-transfer (MT) machines for high-volume machining of complex workpieces, and modular end-facing machines for processing axle- or shaft-shaped parts. It also offers C-SYS heating and cooling systems for tempering applications to strengthen workpieces in the fabrication process. The company chiefly serves clients in the industrial manufacturing and automation sectors.
Fives, founded in Paris, France, in 1812 is a of manufactures machines and process equipment. The company's product portfolio includes CNC machines, milling machines, lathes, and grinders that are used in reactors, heat exchangers, filtration systems, mixers, and other bespoke solutions. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
Vicarious, founded in Union City, California, in 2010 is a robotics software and AI company. The company's product portfolio includes robots that can handle tasks such as kitting, palletizing, packaging and wall picking. The company serves markets including Food and beverage, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | ATC Automation |
4.8%
|
2 | Better By Design, LLC |
4.6%
|
3 | Hye Precision Products |
4.5%
|
4 | Mass Automation Corporation |
3.9%
|
5 | ALKAB Machine and Welding, Inc. |
3.4%
|
6 | Advent Design Corporation |
3.4%
|
7 | Pinnacle Converting Equipment and Services, LLC |
3.3%
|
8 | Tolomatic, Inc. |
3.1%
|
9 | Great Lakes Automation Services Inc. |
2.9%
|
10 | Electroimpact, Inc. |
2.9%
|
Derivation Method
The ranking is calculated based on the click share within the factory automation system page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 22 | 66.7% |
Germany | 3 | 9.1% |
Japan | 2 | 6.1% |
Canada | 2 | 6.1% |
Republic of Korea | 1 | 3.0% |
China | 1 | 3.0% |
Taiwan | 1 | 3.0% |
Austria | 1 | 3.0% |
15 products are listed.
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The AC servo motor is adopted as a drive axis, contributing to the automatic stock of the product with a powerful and smooth operation.
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NACHI robot and turntable specifications. Used a set -up type to make the jig replacement versatile.
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6 sides (3 × 3) Cylinder 180 ° rotation front and back can be welded without using a positioner with a jig. To secure equipment space, the control ...
Kotobuki Environmental Equipment Co., Ltd.
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Back electrodes are prepared in the spot+jigs and bolt projection is possible with the same welding cancer.