This section provides an overview for hydraulic clamps as well as their applications and principles. Also, please take a look at the list of 16 hydraulic clamp manufacturers and their company rankings. Here are the top-ranked hydraulic clamp companies as of November, 2024: 1.DESTACO, A Dover Company, 2.ZSI-FOSTER, 3.Honeywell International Inc.
Table of Contents
A hydraulic clamp is a device that secures workpieces, dies, jigs, or tools to machine tools like presses or lathes using hydraulic power. These clamps offer a significant reduction in setup time for high-diversity, low-volume production, providing an efficient alternative to traditional bolting methods.
Compared to air clamps, which utilize compressed air, hydraulic clamps provide stronger and more reliable clamping force.
Hydraulic clamps are primarily used to fasten workpieces, molds, and jigs on machine tools. They find applications in machining centers for securing jigs and workpieces, as well as in presses and injection molding machines for die fixation.
These clamps comprise a hydraulic clamp body and a hydraulic unit, which may be powered by a conventional electric motor-driven hydraulic pump or an air hydro booster. The latter converts and amplifies air pressure into hydraulic pressure, offering a compact and efficient solution. Additionally, solenoid valves and pressure switches are standard components for controlling clamping actions and ensuring adequate pressure levels.
Operating on Pascal's principle, hydraulic clamps generate strong clamping forces through hydraulic pressure. This method provides both high clamping force and rigidity while remaining compact. Hydraulic clamps are selected based on the object's thickness, clamping force requirement, and T-slot size. Spacers can be used to accommodate objects of varying thickness within the clamp's stroke range.
For easy maintenance and flexibility, many hydraulic clamps feature quick-disconnect hydraulic hoses. Proximity switches may also be employed to verify the proper positioning of the workpiece.
Despite the shift towards electric clamping for environmental reasons, hydraulic clamps remain preferred for their ability to generate substantial pressure easily. To enhance energy efficiency, some models incorporate air clamps to halt the hydraulic pump once a specific clamping pressure is achieved or use disc springs for clamping force, resorting to hydraulic action only for unclamping.
Given their widespread use in machine tools, incorporating safety features like proximity switches or sensors in hydraulic clamps is crucial for operator safety. These features enable electrical interlocks to prevent accidents, ensuring safe operation. While clamps with positioning functions offer convenience, they may lack the clamping force of traditional hydraulic clamps and should be supplemented with additional positioning measures if precise mold or die positioning is required.
*Including some distributors, etc.
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Honeywell International Inc. was founded in 1885 and headquartered in Charlotte, North Carolina. Honeywell is a diversified technology and manufacturing company to global customers in many industries such as aerospace, building technologies, performance materials, manufacturing, and safety. Honeywell produces hardware and software solutions for each industry it serves. In building technologies, Honeywell designs access controls, electrical and wiring, fire life safety, and employee training services. In aerospace, Honeywell designs cockpit systems and displays, engines, cabin management and cleaning, and health and usage monitoring.
ZSI-FOSTER is an Auburn Hills, Michigan-based U.S. manufacturer of hydraulic clamps and related products that was established in 2015 following the merger of Foster Manufacturing Company and ZSI Inc. The company primarily produces pneumatic quick disconnects for air hoses and tools, as well as hydraulic clamps for securing connections between pipes, tubes, hoses, and cables. It also offers spring steel fasteners, strut channels, and hose, pipe, and tube fittings. The company operates as a subsidiary of the global engineering solutions company Ideal Tridon Holdings Inc., mainly serving clients in construction, aerospace, and industrial processing.
DESTACO, a Dover Company was founded in 1915, is a global manufacturer of automation, workholding, and containment solutions, headquartered in the United States. The company's product portfolio includes clamps, grippers, end effectors, and robotic tool changers. They are a worldwide supplier in the design, manufacture and support of clamping, gripping, linear/rotary transferring and robotic tooling solutions for workplace and flexible automation needs. Their customer base covers a wide range of industries requiring a global customer service network offering consistent solutions and program support.
Pearse Betram+ was founded in 1947 in Bloomfield, Connecticut. Today Pearse Bertram+ is an end-to-end solutions provider for the manufacturing industry. Pearse Bertram+ is ISO 9001:2015 certified and also UL508A (industrial control panels), IPC 620 (wire harness assemblies), and IPC-A-610, J-STD-001, and IPC-7711 certified for soldering. Pearse Bertram+ operates in both contract manufacturing and engineering support. The manufacturing segment includes electrical, pneumatic, robotic, hydraulic, and process systems. Engineering support includes support for operation of robotics, machinery design and usage, industrial automation, value engineering, and auditing.
OneMonroe, formerly known as Monroe Engineering Products, is an industrial manufacturer and distributor of hardware, electrical components, rubber & sealing, and cables & harnesses. Based in Rochester Hills, Michigan, the company has been serving its customers since 1955. Their product line is extensive, catering to a diverse range of customers in various industries, such as aerospace/defense, automotive, medical, and transportation. OneMonroe is an ISO 9001:2015 & AS9100D certified company that specializes in custom manufacturing, hinges, piano hinges, adjustable handles, and many more products.
JERICO, INC. is an American distributor and supplier of metalworking tools and tooling solutions that was established in Downers Grove, Illinois in 1972. The company’s specialized product lineup includes measuring tools such as micrometers and calipers, as well as taps, end mills, and abrasives among other tooling solutions. It also offers workholding tools including vises, collets, and rotary tables. The company primarily stocks products from JERGENS, KURT, and CARR LANE, as well as from other tooling brands.
Kosmek Ltd. is a manufacturer of production and automation products and systems that was established in 1986 in Tokyo, Japan. The company’s products include quick mold change systems, work clamping systems, and robotic automation systems. These are primarily used by clients in the metal or plastic fabrication, automation, and mechanical engineering sectors. The company also offers product customization, installation, and consultation services for customers with unique project specifications. Some of its notable clients include Panasonic, Mitsubishi, and Honda.
Pascal Corporation, founded in 1974 and based in Hyogo, Japan, is a manufacturer of automation equipment and systems. Its product range includes work clamping systems, gas springs, injection mold machines, and pallet clamps, catering to various industrial applications. Additionally, it offers die casting machines, press machines, auto couplers, and a selection of robot products, including expansion clamps, gas balancers, and tool changers. Its offerings find utility across industries, enhancing manufacturing processes, ensuring precision, and optimizing efficiency in workholding, and material handling. Since 1999, the company has maintained ISO9001 certification for its quality management system.
JIT Automation Inc. is a Canadian quick die change systems manufacturer that was established in Scarborough, Ontario in 1982. The company produces high pressure and flow hydraulic units for quick die change systems, self-locking hydraulic clamps, and high-speed pumps for delivering oil to clamps and assemblies. It also offers die handling and injection molding accessories as well as parts, including auto-couplers, bolster extensions, and slide locks. Aside from its products, the company provides installation, personnel training, and maintenance services to its clients in the automotive, aerospace, and consumer electronics industries.
Stäubli began in Horgen, Switzerland in 1892. Stäubli designs, produces, distributes, and provides support for products for numerous industries including aerospace, alternative fuels, medical devices, packaging, photovoltaics, and semiconductors. Stäubli has 4 primary product lines including electrical connectors, fluid connectors, robotics, and textile. Electrical connector products include cable couplers, modular connectors, and test and measurement connectors. Fluid connectors include mold clamping systems, quick and dry disconnect couplings, and safety breakaway couplings. Robotics include industrial robots, collaborative robots, and mobile robots. Textile includes weaving preparation and frame weaving.
HAWE Hydraulik, founded in 1949, is a manufacturer and retailer of hydraulic machinery, machine tools, and metalworking equipment based in Hannover, Germany. The company’s product portfolio includes electronics, hydraulic units, hydraulic pumps, and engineering systems. Their equipment is used in medical technology, wind turbines, machine tools, and presses. HAWE also offers comprehensive customer services for its products and systems, including training, a service center, emergency help, spare parts & special service.
Witzenmann Group, established in 1984 and headquartered in Troy, Michigan, United States, is a manufacturer and supplier of flexible metal connecting components. The company's products include metal hoses, expansion joints, and metal bellows. It also manufactures a range of automotive and aerospace components. These products are used in agricultural machinery, construction equipment, and rail vehicles. It also works with original equipment manufacturers to produce custom parts and components. It serves sectors that include transportation, residential building ventilation, and fire protection.
Vektek LLC was founded in 1974, based in Saint Joseph, Missouri, US, and is a manufacturer and supplier of hydraulic clamping products. The ISO 9001:2015 certified company provides pneumatic, hydraulic, metric, and 1000psi/70bar/7MPa. Vektek LLC products are suitable for improving production and efficiency in heavy equipment, aerospace, and automotive industries. Its hydraulic clamping offers accurate and secure holding during assembly and machining. Also, it provides after-sales services, customized solutions, and technical support.
Proline Pipe Equipment Inc. is headquartered in Alberta, Canada as a manufacturer and distributor of pipeline equipment since 1967. Their product categories include equipment for Pipe Bending, Pipe Lifting & Handling, Torch Cutting & Beveling, and Pipe Protection & Control. There are also Flange Products, Welding Supplies, Pre-Heating equipment, pumps, Instruments & Gauges, overall the company carries a huge variety of fabrication, utility equipment, supplies, and consumables that cater to the oil and gas industry providing them pipeline solutions and related products.
New Line Hose & Fittings, established in 1972, is a distributor based in the United States, specializing in providing a comprehensive range of hoses, fittings, and related products. New Line Hose & Fittings has been a partner for industries like construction, manufacturing, and agriculture. They deliver quality solutions supports efficient fluid conveyance and transfer. New Line Hose & Fittings stands out with its devotion to meeting the diverse needs of its clients. For instance, their offerings include hydraulic hoses, industrial hoses, and hose accessories that ensure seamless fluid handling in various applications. Their tailored solutions enhance operational reliability and safety.
Koehler Rubber & Supply Co. (Koehler) was founded in 1917 and operates out of Independence, Ohio. Koehler is a distributor for specialty fluid application products. Product offerings include spray finishing equipment, fluid pumping and handling, lubrication, hoses, sealants, adhesives, meter mix, dispense systems, spray systems, hydraulic & pneumatic equipment such as adapters and fittings, and measuring devices such as gauges and thermometers. Koehler also offers value-added services such as system design, service & repair, maintenance training, operator training, and efficiency analysis.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | DESTACO, A Dover Company |
18.2%
|
2 | ZSI-FOSTER |
13.6%
|
3 | Honeywell International Inc |
10.6%
|
4 | Pascal Corporation. |
9.1%
|
5 | JERICO, INC. |
7.6%
|
6 | OneMonroe |
7.6%
|
7 | Pearse Bertram+ Streamline Contract Manufacturing |
7.6%
|
8 | Stäubli International AG. |
7.6%
|
9 | JIT Automation Inc. |
4.5%
|
10 | HAWE Hydraulik |
4.5%
|
Derivation Method
The ranking is calculated based on the click share within the hydraulic clamp page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 50.0% |
Canada | 3 | 25.0% |
Japan | 2 | 16.7% |
Switzerland | 1 | 8.3% |