18 Visual Inspection System Manufacturers in 2024
This section provides an overview for visual inspection systems as well as their applications and principles. Also, please take a look at the list of 18 visual inspection system manufacturers and their company rankings. Here are the top-ranked visual inspection system companies as of November, 2024: 1.Intec Automation, Inc., 2.ViSCO Technologies USA, Inc., 3.Electro Kinetic Technologies.
Table of Contents
Categories Related to Visual Inspection Systems
What Is a Visual Inspection System?
A visual inspection system can inspect the appearance of mass-produced goods. For a large number of manufactured products, the introduction of equipment can improve productivity and reduce prices rather than human inspection.
The system inspects and instantly determines the appearance of foreign matter, dirt, burrs, cracks, breaks, and chips on the surface of manufactured parts and products. Processes for visual inspection include inspection at the manufacturing stage, after surface treatment, and after product assembly. Inspection by the equipment requires clearly defined standards, and a dot gauge is used to determine whether a product has passed or failed.
Uses of Visual Inspection Systems
The visual inspection systems are used in many areas of the manufacturing industry. Food packaging, bottles, electronic devices, medical devices, molded sheets, and many other industries produce so much that they could not keep up with production without visual inspection systems. Improvements in camera and image processing technology have made it possible to determine even the smallest foreign objects, scratches, and defects.
Specifically, it can detect differences in the shape of electronic components, rust, corrosion, and dents in bearings, as well as burrs, cracks, and deformation in bolts and screws. It can also detect burns, dents, and even scratches on food containers.
Principle of Visual Inspection Systems
The image processing inspection method is the most commonly used method for visual inspection. It consists of an image sensor such as a camera, an image processor, and software. The object is illuminated evenly and brightly, and a lens captures the image for inspection.
The system records the shading of each pixel in the image of many passed products in advance. The mean value and standard deviation of the difference in density are determined by dividing the image into certain sections, and the values are compared with the pixel value of the inspected object for each section. If the density differs significantly from that of the past product, it is judged as a flaw or foreign matter. The dimensional criteria for scratches and foreign matter are registered to determine whether the product has passed or failed the inspection. Differential or projection processing may be performed to prevent false positives.
In the case of circumferential objects, polar coordinate transformation processing is used to compare densities and make a judgment.
Image sensors are highly versatile and enable comprehensive inspection, but the initial cost of the equipment itself is pretty high. In addition, it is essential to optimize the software according to the shape of the object and the visual inspection criteria, which can be time-consuming.
List of 18 Visual Inspection System Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Canada
- Germany
- Italy
- Japan
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Electro Kinetic Technologies
Automated Visual Inspection
Manufacturer Overview
Electro Kinetic Technologies, located in Germantown, Wisconsin, is a manufacturer of motorized ergonomic solutions, founded in 2008. The company provides ergonomic solutions for transporting people and materials, lifting/moving 50lbs to 40,000lbs. Its product line includes motorized platform carts, tool carts, utility carts, and mailroom carts, among others. The company runs an Ergo handling sector for lifting heavy payloads, thereby serving the industrial, aerospace, and Petrochemical industries. It also runs a healthcare sector for transporting patients and materials safely and a retail sector that manufactures electric shopping carts used in the grocery and home improvement segment.
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ViSCO Technologies USA, Inc.
Visual Inspection System
Manufacturer Overview
ViSCO Technologies USA, Inc. is a manufacturer of machine vision systems that was established in March 2014 and is headquartered in Minato-ku, Tokyo, Japan. The company offers a wide range of products, including machine vision cameras, image processing software, and machine vision inspection systems, used in various industries, including automotive, electronics, and food and beverage. ViSCO Technologies also provides machine vision solutions which are known for their quality, dependability, and ease of use. The company is customer-centric, and its products are backed by a comprehensive warranty and support program.
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Intec Automation, Inc.
Visual Inspection Systems
Manufacturer Overview
"Intec Automation Inc is a manufacturer since 1999, specializing in the design, fabrication, and installation of automated machinery for various industries, such as medical, automotive, and consumer products. They offer a range of machinery styles, including automatic, continuous, and semi-automatic, with various control modes like human-machine interface (HMI), personal computers (PC), and programmable logic controllers (PLC). They also provide material handling equipment, including coin slot powder, vibratory and centrifugal feeders, and multi-directional conveyors. The company offers engineering, modification, commissioning, consulting, and training services, and they comply with ISO 9000 standards and SME regulations."
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Manufacturer Overview
IDS Imaging Development Systems, established in 1997 and based in Obersulm, Germany, is a manufacturer of digital industrial cameras with USB or GigE interface. The company develops USB 2.0 cameras, digital USB3 industrial cameras, Ensenso 3D cameras, and uEye 2D cameras. IDS products also come with software for integration such as IDS lighthouse, IDS peak, and DENKnet. The cameras and sensors produced by IDS assist in optimizing processes, quality assurance, research, and raw material conservation.
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TAKANO CO.,LTD.
Film
Manufacturer Overview
TAKANO CO.,LTD., established in 1941 and located in Tokyo, Japan, is a developer and manufacturer of inspection and measurement systems. The company offers a range of products that include FDM, films, energy,and semiconductors. These systems are used for inspection, measurement, quality control, and research purposes in industries including electronics, automotive, energy, semiconductor, and medical sectors. TAKANO's solutions are used for ensuring product quality, optimizing manufacturing processes, and supporting research and development efforts in diverse applications.
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CORETEC Inc.
Vision Inspection Systems
Manufacturer Overview
Founded in Okayama, Japan in 1972, CORETEC INC provides support and machinery across industries. CORETEC’s factory automation systems are commonly used in the automotive industry. CORETEC also creates servo assembly tools and optical vision inspection systems. Additionally, CORETEC designs, constructs, and maintains a variety of renewable energy solutions with thin film and flexible solar cells. CORETEC also offers services for information and communication technologies (ICT).
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Bonfiglioli Engineering S.r.l
Visual Inspection Systems
Manufacturer Overview
Bonfiglioli Engineering is an Italian manufacturer of in-line and laboratory machines that was established in 1974 as a subsidiary of the American TASI Group of companies. The company’s product portfolio includes benchtop Container Closure Integrity Testing (CCIT) systems, automated visual inspection systems, and non-destructive headspace gas analysis systems. These are crucial for packaging integrity testing, analysis, and quality control. Bonfiglioli Engineering products are mainly used in the food and beverage, pharmaceutical, and chemical industries.
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VISIONx Inc.
Visual Inspection Systems
Manufacturer Overview
VISIONx, Inc. is a vision inspection system manufacturer, specializing in automated imaging, visual inspection and high accuracy measurement solutions based in Canada. VisionGauge is a powerful and easy-to-use machine vision and image analysis software product developed by the company. Their software allows users to capture, manipulate, analyze, store, and output images and data. They can be used to carry out many different types of repeatable high-precision measurements, compute measurement statistics, and count and measure discrete objects such as particles, grains, and cells. Primarily used in high-tech manufacturing industries such as electronics, semiconductors, precision mechanical components, and assemblies.
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Mettler-Toledo
Machine vision inspection system
Manufacturer Overview
Mettler Toledo was incorporated in 1945 in Toledo, Ohio, and is today headquartered in Greifensee, Switzerland. Mettler Toledo is a manufacturer of various analytical instruments for use in laboratories, industrial and manufacturing, and food retailing applications to customers globally. Mettler Toledo offers many products across product lines for uses such as product inspection, process analytics, jewelry scales, moisture analyzers, and software for laboratory weighing. Mettler Toledo also offers numerous accessories such as density kits, hands-free accessories, weighing tables, and weight accessories.
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JAI
Product Series
Manufacturer Overview
JAI is a manufacturer and supplier of digital CMOS camera technolgy designed for industrial machine vision, medical imaging and outdoor applications. The company has branches in Denmark, Germany, Japan, China, Singapore, South Korea, and the USA and distribution partners in more than 35 countries. Additionally, they have sold over 1 million cameras and their Traffic Imaging systems are installed in cities around the globe. Their products are seamlessly integrated into a wide range of processes, products, and services where camera vision technology is used.
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Averna Technologies Inc.
OPTICAL SYSTEM & VISION INSPECTION
Manufacturer Overview
Averna Technologies is based in Montreal, Quebec, Canada, and is a manufacturer of automated test & quality assurance solutions including smart data management, RF signal testers, protocol solution, and platforms since 1999. The company offers vision & optical solutions, RF & MW test solutions, fiber-optics test & measurement, robotics & motion, as well as calibration platforms. These products are used in semiconductor manufacturing, telecom infrastructure, consumer electronics, life science, and aerospace & defense industries. The company also provides a range of solutions including smart manufacturing, prototyping & consulting services, precision assembly & production base on customers' requirement and specifications.
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EAM, Inc.
Automated Visual Inspection Systems
Manufacturer Overview
Engineered Automation of Maine. Inc., headquartered in Biddeford, Maine, is a designer and manufacturer of custom assembly and product handling automation equipment and standard product lines founded in 1988. The equipment includes mini-footprint labeling systems, EAS (Electronic Article Surveillance), and source tagging application equipment used by companies to automate their process through services such as on-site technical support, high-speed labeling systems, card feeding, and custom automation design and installation. The company, which is a member of PMMI, is also a supplier of automatic labelers, conveyor systems, sleeving machinery, laser marking, and packaging equipment (CD, Bluray, and DVD).
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KPM Analytics
Vision Inspection Systems
Manufacturer Overview
KPM Analytics is based in Westborough, Massachusetts, USA, and is a manufacturer of scientific instrumentation for analyzing product quality that was founded in 2015 by Union Park Capital. The company specializes in scientific instrumentation designed for product quality management. These include LED test instruments, spectral measurement devices, and rheological analyzers. The company’s products primarily serve clients in the agricultural, food production, and clinical industries. It maintains 11 offices globally, including in France, Beijing, and Kuala Lumpur.
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Stevanato Group.
Reliable Visual Inspection Equipment
Company Overview
Stevanato Group., a company founded in 1949 and headquartered in Padua, Italy, is a manufacturer and supplier of drug containment and delivery systems. The company's product portfolio includes dual-chamber cartridges, syringe forming lines, and ampoule forming lines. These products are used in applications including medical device manufacturing, in-vitro diagnostics, and the biotechnology industry. The company is ISO 9001, ISO 14001, and ISO 45001 certified, with locations globally in various countries, including the United States, Japan, and Mexico.
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TAGARNO
Visual Inspection Systems
Company Overview
TAGARNO, a company based in Horsens, Denmark, is a manufacturer and supplier specializing in the design and production of digital microscopes. The company's range of products includes video inspection microscopes, microscope software, and visual inspection microscopes. These products are used in various industries, including the agricultural industry, food and beverage, and medical device manufacturing. The company offers services including technical support, warranty coverage for products, and product upgrades and software updates for improved functionality. Some of its customers include various companies such as Carlsberg, Danish Crown, and Boston Scientific.
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JR Automation Technologies
VISION APPLICATIONS
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Visual Inspection System Manufacturer Ranking
*Including some distributors, etc.Ranking as of November 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Intec Automation, Inc. |
15.3%
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| 2 | ViSCO Technologies USA, Inc. |
12.1%
|
| 3 | Electro Kinetic Technologies |
9.2%
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| 4 | VISIONx Inc. |
7.5%
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| 5 | CORETEC Inc. |
6.8%
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| 6 | Mettler-Toledo |
6.4%
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| 7 | Bonfiglioli Engineering S.r.l |
6.0%
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| 8 | TAKANO CO.,LTD. |
5.5%
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| 9 | IDS |
5.3%
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| 10 | EAM, Inc. |
4.9%
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Derivation Method
The ranking is calculated based on the click share within the visual inspection system page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- Mettler-Toledo: 16,200
- Stevanato Group.: 5,300
- TAKANO CO.,LTD.: 562
Newly Established Company
- ViSCO Technologies USA, Inc.: 2014 (10 years ago)
- ASUE Co., Ltd.: 2013 (11 years ago)
- IDS: 1997 (27 years ago)
Company with a History
- TAKANO CO.,LTD.: 1941 (83 years ago)
- Mettler-Toledo: 1945 (79 years ago)
- Stevanato Group.: 1949 (75 years ago)
Visual Inspection System Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Visual Inspection System Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
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3 | 27.3% |
Japan
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3 | 27.3% |
Germany
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2 | 18.2% |
Italy
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2 | 18.2% |
Canada
|
1 | 9.1% |
List of Visual Inspection System Products
46 products are listed.
Corporation Noge Electric Industry
Exterior inspection device cylindrical metal processed product inspection device
50+ people viewing
■ About the exterior inspection device ･ Automatic exterior inspection is a product that automatically uses a camera and image processing technolog...
Hubrain
Trey exterior inspection device
70+ people viewing
･ Acting the camera with the XY axis robot and continuously inspected each work arranged in trays. ･ Parallel specification of color camera and hig...
Hubrain
Waha exterior inspection device (before dating)
40+ people viewing
･ High -speed and high -precision inspection of the appearance defect generated in the wafer process ･ Daucing process ･ Image resolution can be se...
Hubrain
Small glass panel appearance inspection device
40+ people viewing
･ This device is a device that examines a small glass panel transported by high -precision conveyor developed exclusively. ･ Use a one -dimensional...
Taiyo Kogyo
Automatic final visual inspection device A300 Series
50+ people viewing
It is a high -definition automatic motor with the function you wanted, Not only double -sided testing, but also two -sided inspection under differe...
Hubrain
Solar cell exterior inspection device
120+ people viewing
･ Inspection of "output line gap", "pitch between cells", "cell kake cracks", etc. with high accuracy. ･ We accept consultation on all visual inspe...
Nano Precision Co., Ltd.
Exterior inspection device shaft that combines high image processing technology and automation technology, all circumference, both ends, automatic selection machine
40+ people viewing
■ The industry's highest peak of image processing technology that can also detect 0.2mm defects ･ Automatic exterior inspection machine of the only...
Hubrain
High-performance desktop type exterior inspection device HU-CUBE
60+ people viewing
･ It is a compact desktop type inspection machine with a table top robot with a installation area of 1 square meter. ･ Use high -performance insp...
Hubrain
RMH -mounted rose to tray exterior inspection device
40+ people viewing
Last viewed: 7 hours ago
･ This device is a multifunction device that has a both sides of the front and back imaging and the tray stuffing function. ･ Equipped with a high ...
Helmee Imaging Ltd.
Glossy painting, plating automatic exterior inspection device Helmee CSD®
50+ people viewing
Strength ･ Plan, three -dimensional objects can be inspected from 140 degrees at a time The strength is that the scope of inspection at one time is...
Hubrain
Waha chip exterior inspection device (after dating)
50+ people viewing
･ This device is a device that examines the exterior of the chip after waferging. ･ Image resolution can be selected according to the test accuracy...
Hubrain
Free angle exterior inspection device
50+ people viewing
･ Since the robot hand is equipped with an arbitrary angle setting function and a rotating mechanism, you can bring a work at the optimal position ...
Hubrain
Lib pole plate visible inspection device
60+ people viewing
･ It is ideal for visiting inspection of coating, compression, and slit process, and can be detected with high accuracy. ･ The exterior inspection ...
Shin -Electronic Co., Ltd.
Exterior inspection device line sensor inspection device ESV-8000 that performs image processing by high-speed scanning the entire work with a line camera
30+ people viewing
It is an exterior inspection device that is equipped with a line camera and performs image processing by high -speed scanning the entire work. Thi...
Corporation Noge Electric Industry
Exterior inspection device lead frame test device
40+ people viewing
■ About the exterior inspection device ･ Automatic exterior inspection is a product that automatically uses a camera and image processing technolog...
Taiyo Kogyo
Manual final visual inspection device MODEL M105SC
40+ people viewing
<Manual final visual inspection device M100 Series> Compatible with a wide variety of substrates and outstanding usability The angle variable camer...
Taiyo Kogyo
Manual final visual inspection device MODEL M109SC
130+ people viewing
<Manual final visual inspection device M100 Series> Ideal for FPC (PCB) sheet inspection Effective inspection size 300 (W) × 500 (d) mm, high -pixe...
Taiyo Kogyo
Confirmation system Verify STATION
50+ people viewing
Make the defect confirmation work more reliable, easier, and efficient. Online connection with our inspection system! The table moves automatically...
Taiyo Kogyo
Manual final visual inspection device MODEL M106SC
40+ people viewing
<Manual final visual inspection device M100 Series> Large format compatible aircraft from the best -selling machine "M105" We will propose a sister...
Nidek Power Train Systems
Inspection / Measurement Equipment Imaging Equipment 3D Scanner / 3D Digitizer / Inline 3D Exterior Inspection Machine
50+ people viewing
3D scanner technology in -line inspection Inline non -contact 3D scanners using light cutting methods using line lasers. Automatically tested inli...
Hubrain
Communication/high -frequency parts/device module exterior inspection device
40+ people viewing
･ A flexible design structure that is difficult to inspect the appearance due to the complex shape, and can imagine the optimal angle for detection...
OAK-IT MATERIAL SYSTEMS
Crystal blanks exterior inspection instrument
50+ people viewing
･ The appearance drawback of the crystal blanks, scratches, cracks, dirt, and the size of the bevel can be clearly understood by differences from t...
Hubrain
Electronic components 6 pages Outpatient inspection device
60+ people viewing
･ In order to improve the test accuracy, a work transport system by inter -specific feed is adopted. ･ Because the work stops in front of each test...
WHEC
CIS for machine vision (contact image sensor)
50+ people viewing
■ Product overview CIS (Contact Image Sensor) is an industrial image sensor that forms an image on the light receiving element with a very small le...
Seven Six Co., Ltd.
3D shape inspection device series Golf head inspection device SPECTOR
40+ people viewing
■ Golf head inspection device "SPECTOR" ・ Non -contact measurement by laser ・ Measurement time 4 seconds ・ Easy installation & measurement for a...
Ecorica
Indoor Hil-L3A series
40+ people viewing
Last viewed: 9 hours ago
The indoor HIL-L3A series is dustproof and waterproof with lightweight compact design. It is suitable for warehouses and factory lighting that fait...
Nano Precision Co., Ltd.
Exterior inspection device SA-C series that combines high image processing technology and automation technology
40+ people viewing
■ Anyone can do quantitative inspection just by putting in the work ･ Comparing the threshold of the test standard and optimized, comparing the pro...
Shin -Electronic Co., Ltd.
Comparing the plate -made pattern of metal masks and emulsion masks with garbage data, imaging screen mask inspection device visual inspection machine
30+ people viewing
Compare the plate -made pattern of the metal mask and emulsion mask with the garbage data and inspect the image.
Shin -Electronic Co., Ltd.
Image recognition type Batch-type appearance inspection device substrate inspection device ESV-7000
40+ people viewing
It is an image recognition type batch exterior inspection device. In this device, the camera unit moves in the x, z direction, and the table Y dire...
Shin -Electronic Co., Ltd.
The camera unit is arranged up and down, and both sides of the work are simultaneously tested, ESV-708-BF
30+ people viewing
M inline The camera unit is arranged up and down, and both sides of the work are inspected at the same time.
Taiyo Kogyo
High-performance / high-definition substrate final exterior inspection machine TY-VISION A308DC
40+ people viewing
Color/3 μm specifications have appeared in the high -definition automatic automatic automatic automatic motor "A300 Series". feature ･ Auto calib...
ASUE Co., Ltd.
Automatic exterior inspection device corresponds to all work shapes and inspection items
40+ people viewing
◼︎ Characteristics ・ Utilize the latest machine vision technology ・ Compatible with all work shapes and inspection items ・ Avi units, not only s...
Mitani Shoji
Semiconductor Waha Automatic Exterior Inspection Machine Cosmofinder
40+ people viewing
Cosmofinder is an automatic exterior inspection device made by Mitani Corporation, a professional for image processing and image measurement. The h...
Nano Precision Co., Ltd.
Exterior inspection device that combines high image processing technology and automation technology linear exterior inspection device
40+ people viewing
■ Metal, resin molding, stable detection of scratches and dents of rubber products ･ Linear transported products are high -speed tests with up to 5...
Taiyo Kogyo
High-resolution inspection specification Final exterior inspection machine TY-VISION M111SC
40+ people viewing
feature ･ Optical resolution ability: 2.5 μm x clean specifications Do not miss microscopic defects by high -resolution inspection specifications ...
