This section provides an overview for print inspection systems as well as their applications and principles. Also, please take a look at the list of 11 print inspection system manufacturers and their company rankings. Here are the top-ranked print inspection system companies as of November, 2024: 1.Haiku Tech, 2.American International Machinery, 3.Baldwin Vision Systems.
Table of Contents
A print inspection system is a device that inspects for errors or problems in the printing of dates in manufacturing processes in the food and medical industries.
In recent years, consumers have become increasingly aware of the need for safety and security, and errors in the labeling of product expiration dates in the food and medical industries can lead to major problems. Any printing error can result in not only the loss of money and time associated with product recalls, but also the loss of customer trust.
Therefore, a print inspection system that prevents errors caused by human factors is in high demand in the manufacturing field. The introduction of a print inspection system enables stable inspections with high accuracy and consistent standards and also guarantees records through image storage.
Print inspection systems are often used on production lines to inspect the presence or absence of print, as well as any missing or incorrect print, on the expiration date, factory-specific symbols, lot numbers, and other items printed on products and packages.
The system can inspect the printing in areas that are difficult to identify manually or that require time for visual inspection, such as the backside of products. Images used for inspection can also be saved, which helps reduce risk by anticipating problems after shipment.
The print inspection systems can be linked with a mechanism that ejects only NG products after inspection. By interlocking with the ejection mechanism, NG products can be ejected while the line is still in operation. The main mechanisms that can be introduced include an air jet ejection mechanism from an air outlet and an arm mechanism to eject NG products with pinpoint accuracy.
Print inspection systems consist of a camera that captures images of the printed surface, an analyzer that inspects the captured images, a monitor that displays the results and settings, and storage for storing the images.
A fixed digital camera captures images of the printed surface as it flows from the production line. The captured images are subjected to image analysis and inspected for problems. In production, it is important not only to detect errors with high accuracy but also to avoid detecting errors excessively.
With the development of image analysis technology, there are print inspection systems with many features that can detect not only characters in the printed area but also other problems such as the presence of smudges. In addition, there are also print inspection systems available that can be linked to a printing machine, which is expected to improve inspection efficiency and further automate the process.
1. Reduction of Inspectors and Elimination of Errors
By installing print inspection systems, the work can be done without the inspectors' manual labor required for print inspections. In addition, when inspections are conducted manually, inspection errors can occur. To maintain work efficiency and quality assurance for a long time, print inspection systems are very important.
2. Highly Accurate Print Inspection
Some models of print inspection devices are equipped with a printer interlocking function, which automatically synchronizes item switching, calendars, etc., eliminating omissions and errors in settings. In addition, print inspectors can identify misprints, missing prints, and missing prints with high accuracy, thereby controlling excessive error reactions and preventing unnecessary lost items, thereby ensuring reliable inspection while maintaining productivity.
3. Print Images Can Be Saved to Prevent Recurrence
By saving the inspection images of the print inspection machine, it is possible to keep an inspection history at the time of shipment. If a problem occurs after the product has been shipped, the cause of the problem cannot be identified because the date and time of the print inspection and the condition of the product at the time of shipment cannot be confirmed if the inspection images are not saved. By storing all inspection images, it is possible to investigate the cause of the problem and prevent recurrence, which has the advantage of leading to a more stable supply of food and medical products.
*Including some distributors, etc.
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Haiku Tech, established in 2019 and located in Doral, Florida, USA, is a manufacturer and supplier of equipment for multilayer ceramics and tape casting technology. The company's product range entails front-end multi-layer equipment such as screen printers, coaters, tape casters, and visual inspection equipment. Its offerings serve a diverse range of industries, spanning food and beverage, pharmaceutical, and retail sectors. The company also extends a spectrum of services, including customization, technical support, and training.
AAA Press International, Inc., established in 1985 and headquartered in Elk Grove Village, Illinois, USA, is a manufacturer and supplier of die-cut labels and custom packaging. The company's product range entails die-cut labels, including pressure-sensitive labels, heat transfer labels, and inkjet labels. Its offerings serve a diverse range of industries, spanning food and beverage, pharmaceutical, and retail sectors. Additionally, the company specializes in the creation and production of tailor-made custom packaging solutions to address individual customer requirements. The company's products adhere to rigorous manufacturing standards and are fortified by a warranty.
American International Machinery (AIM), established in 1984 and located in Milwaukee, Wisconsin, USA, is a manufacturer and supplier of industrial machinery. The company's product range includes a wide range of CNC machines, plastic injection molding machines, metalworking machines, and other industrial machinery. These products cater to diverse industries including manufacturing, construction, and energy. It also aims at delivering quality industrial machinery and offers services such as engineering, customization, and certification. The company is ISO 9001:2015 certified, reflecting its passion for great standard. With decades of experience, the company surpasses expectations in both quality and service.
Pharmaworks LLC, established in 2002 and situated in San Diego, California, USA, is a manufacturer and supplier of blister machines and cartoners. The company's product range comprises blister machines, horizontal, vertical, and rotary variations. These offerings serve a diverse array of industries, including pharmaceutical, medical, and food sectors. A steadfast and efficient partner across industries, it consistently delivers quality blister machines and cartoners, complemented by great services. These machines are meticulously manufactured to the highest standards and are fortified by a warranty.
Baldwin Vision Systems, established in 1918 and based in Waukesha, Wisconsin, USA, is a manufacturer and supplier of print inspection and color management solutions. The company's product range comprises print inspection systems, such as inline inspection systems, off-line inspection systems, and handheld inspection systems. These offerings are vital across a range of industries, including packaging, printing, medical, and automotive sectors. The company also extends diverse services, including customization to meet specific customer needs, technical support for installation and troubleshooting. Its products adhere to stringent manufacturing standards and are accompanied by a warranty.
Nireco, founded in 1950 and based in Tokyo, Japan, is a manufacturer of control, measurement, and inspection equipment. Its offerings are crucial to the manufacturing processes of various industries, spanning steel, chemicals, food, and printing, enabling businesses to maintain consistent production standards and meet regulatory requirements. These encompass process control systems, automatic marking systems, web control systems, laser devices, and optical equipment. The company has earned ISO9001 certification for all web controllers gained.
Lake Image Systems, owned by Domino Printing Sciences, is a designer and manufacturer of imaging and scanning technologies used in printing, labeling, and mailing applications since 1994 and headquartered in Hertfordshire, United Kingdom. Their product portfolio is composed of a DISCOVERY suite of products including SmartPQ, PQExpress, MaxScan, Bindery, and PharmaPQ which are compatible with the Microsoft Windows operating system. They also offer various scanning and imaging tools and components such as reporting, reading tools, integrity tools, inspection tools, and camera & scanners.
Keko Equipment Ltd., established in 1987 and situated in Kisumu, Kenya, is a manufacturer and supplier of CNC machines and laser cutting machines. Its product range includes laser cutting machines, water jet cutting machines, CNC machines, CNC milling machines, and CNC routers. Its offerings are integral to various industries, spanning manufacturing, engineering, and construction sectors. The company also extends a gamut of services, including customization, technical support, and training. These machines adhere to stringent manufacturing standards and are fortified by a warranty.
Procemex, founded in 2000 is a manufacturer and distributor integrated web monitoring and web inspection.solution used in the pulp, paper and print industries based in Jyväskylä, Finland. The company’s product portfolio includes smart cameras, LED lights, junction boxes, camera housing, and carbon fiber web inspection frames. The company also code marking and code reading/verification equipment, and control room equipment which is an all-in-one integrated user interface comprising web monitoring, web inspection, live images, and flying splice tool.
Heidelberger Druckmaschinen AG, established in 1850 at Heidelberg, Germany is a manufacturer of precision engineering products for commercial and packaging printing. The company specializes in the global printing industry and offers unique printing solutions especially in offset printing presses. Some of their products list include digital printing systems, offset printing, narrow web printing systems, die cutting & embossing and folding machines. These solutions are used in industries such as prepress packaging, digital printing media, fabric designing, LED UV printing and label stamping applications. They are available in 170 countries and have introduced robotic & automated solutions to the print industry.
EDM CORPORATION, established in 1970 and headquartered in Tokyo, Japan, is a manufacturer of coding, labeling, and printing inspection equipments. Its product line includes thermal transfer overprinters, hot foil coders, hot ink roll coders, print inspection systems, and EDM printer materials. These products ensure accurate and clear printing, utilized for inventory management, quality control, and compliance with industry regulations and standards. In 2007, the company obtained ISO9001/2000 certification for contract manufacturing and tack label designing.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Haiku Tech |
13.2%
|
2 | American International Machinery |
12.7%
|
3 | Baldwin Vision Systems |
11.6%
|
4 | AAA Press International, Inc. |
11.1%
|
5 | Keko Equipment Ltd. |
8.5%
|
6 | Lake Image System |
8.5%
|
7 | Pharmaworks LLC |
7.4%
|
8 | EDM CORPORATION. |
7.4%
|
9 | Nireco |
7.4%
|
10 | Procemex |
5.3%
|
Derivation Method
The ranking is calculated based on the click share within the print inspection system page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 5 | 62.5% |
Japan | 1 | 12.5% |
Slovenia | 1 | 12.5% |
Finland | 1 | 12.5% |