5 Spray Fluxer Manufacturers in 2024
This section provides an overview for flux spraying machines as well as their applications and principles. Also, please take a look at the list of 5 spray fluxer manufacturers and their company rankings. Here are the top-ranked spray fluxer companies as of November, 2024: 1.SENJU METAL INDUSTRY CO., LTD., 2.Seika Machinery, Inc, 3.Metso.
Table of Contents
Engaged in research on nitride semiconductor growth using the MBE method at Waseda University Graduate School. After graduating from graduate school in 2016, he joined a non-ferrous metal manufacturer.
Engaged in equipment maintenance and engineering work at metal smelting plants. Moved to a chemical manufacturer in 2022. Engaging in similar tasks.
What Is a Spray Fluxer?
A spray fluxer is a device used in automated soldering equipment to apply flux, an accelerator that enhances solder spread during the soldering process. This process is crucial for the quality of electronic components and circuit boards.
With the advent of automated soldering equipment, the use of spray fluxers has become integral for achieving high precision and efficiency in flux application, significantly reducing labor costs and improving productivity.
Uses of Spray Fluxers
Spray fluxers are employed alongside automated soldering equipment to enhance soldering quality. While solder containing flux is available, the flux tends to evaporate near the solder's melting point. Since the solder bath in automated equipment is maintained at high temperatures, using solder with integrated flux is impractical. Instead, flux is precisely applied using a spray fluxer.
Principle of Spray Fluxers
Spray fluxers apply flux to clean the board surface of foreign matter and oxide films, reducing surface tension and enabling the molten solder to spread thinly. Flux, primarily composed of pine resin (rosin) with additives like zinc chloride or ammonium chloride, activates around 338°F (170°C), aiding in the removal of copper oxides.
Types of Spray Fluxers
There are two main application methods for spray fluxers: foaming and spraying.
Foaming Method
The foaming method immerses the substrate in foamed flux, ensuring a substantial flux application. However, it requires a significant amount of flux and solvent, making it costlier.
Spray Method
The spray method atomizes flux for a thin, even application, reducing waste by using flux only as needed. Due to its cost-effectiveness and convenience, it's the preferred method in many fluxers.
Other Information on Spray Fluxers
Application Amount
The application amount of spray fluxers varies by manufacturer, significantly impacting solder quality. The spray method minimizes waste, making it ideal for applying pre-flux on the solder flow surface to enhance adhesion in the solder bath.
Technological Innovation Issues
Spray fluxers face challenges in ensuring even application, control linearity, and repeatability stability. Manufacturers conduct extensive testing to meet these conditions, which remains a significant technological challenge in electronic board mounting.
Structure
A spray fluxer consists of a nozzle and sprayer, atomizing and applying flux uniformly across the substrate. Regular cleaning is required, but it offers uniform application and easy control of film thickness, making the spray type superior in quality.
List of 5 Spray Fluxer Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Japan
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ITT INC.
SPRAY FLUXER
Manufacturer Overview
ITT Inc., originally founded in 1920 and headquartered in Stamford, Connecticut, is an American multinational manufacturer specializing in specialty components for a wide range of industries. Through its subsidiaries, the company delivers engineered solutions for specific sectors. In aerospace, it provides custom components to enhance safety and efficiency in passenger and freight transportation. The company also offers electrical penetrator solutions for the oil and gas sector and impact energy absorption technology for automotive and heavy vehicles. Moreover, it supplies pumping solutions for the chemical, food and beverages, medical, and pharmaceutical industries. In infrastructure, the company specializes in shock and vibration isolations.
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SENJU METAL INDUSTRY CO., LTD.
Spray Fluxer
Manufacturer Overview
Senju Metal Industry Co., Ltd. (SMIC) is a manufacturer of soldering systems, factory automation (FA) equipment, and slide bearings based in Adachi-ku, Tokyo. The company was founded in 1938 and produces various soldering solutions and materials for applications in aerospace, electronics, automotive and medical technology. The company's specialized product lineup includes wave, laser, reflow, and micro soldering systems, as well as FA equipment like pureloy wires and spray fluxes. SMIC's client corporations include Intel, Philips, and NASA.
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TAMURA Corporation
Spray fluxer
Manufacturer Overview
Tamura Corporation was founded in 1924 in Tokyo, Japan as Tamura Radio Store, making it one of Japan’s oldest electronics companies. Today the company serves the semiconductor, audio consumer appliance, power distribution, and other industries as a developer and manufacturer. The company’s Electronic Component segment has eight categories, among them, transformers, reactors, vacuum tube type power supply transformers, current sensors, and AC adaptors. The company’s Information Equipment segment has 3 subcategories including broadcast studio systems, communication systems, and network systems.
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Seika Machinery, Inc
MULTIPOINT FLUXER/SOLDERING
Manufacturer Overview
Seika Machinery, Inc, founded in Torrance, California, in 1993 is a manufacturer of Lithium-Ion Capacitors The company's product portfolio includes High-Energy Capacitors, High-Power Capacitors, Hybrid Capacitor Modules, Prismatic CEll Modules and custom-made capacitors. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. Seika Machinery, Inc. (SMI) is a subsidiary of Seika Corporation in Japan which is a general trading company and has global distribution and customer support.
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Metso
CH-SPRAY FLUXER
Manufacturer Overview
Metso Corporation, founded in 1999 as Metso Oyj, is an industrial machinery manufacturer headquartered in Matinkylä, Espoo, Finland. In the aggregate sector, the company offers mobile crushers, screens, and stacking conveyors for asphalt recycling, concrete demolition, and small-scale aggregate production, as well as portable wheel-mounted crushing and screening plants. The company also produces machinery for applications in the mining industry, including equipment for conveying, crushing, grinding, flotation, hauling, and screening. The company also offers Metso PSC advisor for copper smelting plants, as well as Metso DRI smelting furnace, which enables the decarbonization of the steel industry.
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Spray Fluxer Manufacturer Ranking
*Including some distributors, etc.Ranking as of November 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | SENJU METAL INDUSTRY CO., LTD. |
24.6%
|
| 2 | Seika Machinery, Inc |
20.0%
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| 3 | Metso |
19.2%
|
| 4 | TAMURA Corporation |
19.0%
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| 5 | ITT INC. |
17.1%
|
Derivation Method
The ranking is calculated based on the click share within the spray fluxer page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- TAMURA Corporation: 4,576
- SENJU METAL INDUSTRY CO., LTD.: 1,050
Newly Established Company
- SENJU METAL INDUSTRY CO., LTD.: 1938 (86 years ago)
- ITT INC.: 1848 (176 years ago)
Company with a History
- ITT INC.: 1848 (176 years ago)
- SENJU METAL INDUSTRY CO., LTD.: 1938 (86 years ago)
Spray Fluxer Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Spray Fluxer Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
Japan
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2 | 66.7% |
United States of America
|
1 | 33.3% |
List of Spray Fluxer Products
7 products are listed.
Malcom
Built-in flux controller MS-9c
30+ people viewing
Low rosin flux compatible specific gravity management device. Automatically manage specific gravity and fraxer liquid level. ■ Features ・ The spe...
FA Shinka Technology
Multifunctional swing-type spray flux device FMR-1/FML-1 option
80+ people viewing
It is an optional product compatible with FMR-1/FML-1, a multifunctional swing flux.
FA Shinka Technology
Multifunctional swing-type spray flux device FMR-1/FML-1
50+ people viewing
Multifunctional swing -type flux device ■ Characteristics ･ Various application patterns 1. Normally, use as a normal swing fraxer. 2. Pitch feed ...
