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This section provides an overview for rigid polyurethane foams as well as their applications and principles. Also, please take a look at the list of 22 rigid polyurethane foam manufacturers and their company rankings. Here are the top-ranked rigid polyurethane foam companies as of January, 2025: 1.Quality Foam Packaging, Inc., 2.FSI, 3.Foam Products Corporation.
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Categories Related to Rigid Polyurethane Foams
Rigid polyurethane foam is a widely used insulation material in the construction industry. It is created by foaming a liquid polyurethane resin solution, which sets it apart from other insulation materials.
One unique feature is its application flexibility; it can be sprayed directly onto a construction surface, filling even the smallest gaps around electrical outlets, light switches, and fixtures, ensuring thorough insulation and airtightness.
Additionally, its self-adhesive properties allow it to bond strongly to various surfaces such as wood, metal, and concrete, forming an effective thermal insulation layer. This material outperforms others in thermal insulation because it contains solid, microscopic, independent air bubbles with excellent thermal insulation properties, offering significant insulation even in thin layers.
Rigid polyurethane foam is primarily utilized for building insulation, including:
Applied to walls and roofs, it minimizes external temperature effects, maintaining a comfortable interior climate.
Used beneath floors, it blocks cold air penetration, stabilizing indoor temperatures.
Installed around windows and doors to prevent thermal transfer through openings, enhancing overall insulation.
Positioned under floor coverings to boost heating and cooling efficiency and enhance comfort.
Rigid polyurethane foam production involves mixing polyol with isocyanate. The reaction between these components forms the polyurethane resin and releases carbon dioxide gas, creating foam. This foam consists of numerous small, independent bubbles, each trapping carbon dioxide with low thermal conductivity, making it an excellent insulator.
Rigid polyurethane foam is categorized by its application method into panel-type and spray-type.
This type is pre-foamed and cut into boards at manufacturing facilities, commonly used for wall and roof insulation.
Applied as a liquid, it is ideal for complex shapes and gaps, ensuring effective insulation by spraying and foaming on-site.
According to JIS standards, non-strength resistant spray-type foam is used for insulating walls, attics, and underfloors, while the load-bearing variant is utilized in refrigeration units, vehicles, and various storage solutions.
The primary raw materials, polyisocyanate and polyol, are mixed with catalysts, foaming agents, and agents to form and stabilize the bubbles. The reaction of polyol and isocyanate triggers polymerization and foaming, creating the insulation material.
1. Panel Form Rigid Polyurethane Foam
The mixture is placed in a temperature-controlled mold, where polymerization and foaming occur, expanding to form the foam. After curing, it is cut and shaped as needed.
2. Spray-Type Rigid Polyurethane Foam
Specialized equipment sprays the mixture onto the designated area, with immediate mixing, polymerization, and foaming upon application. Adjustments to the raw materials account for environmental temperature variations during on-site installation.
*Including some distributors, etc.
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FSI, located in Earth City, Missouri, and established in 1972, is a manufacturer of polyurethane foam system solutions. The company offers an array of products, such as heat-seal coatings, elastomers, geotechnical polyurethane foams, pour-in-place polyurethane foam systems, and rigid molding foam. These products are used in various sectors, including manufactured housing, automotive, boating and marine, commercial refrigeration, and construction. In 2002, the company patented Ecomate blowing agent technology to replace harmful CFCs, HCFCs, and HFCs.
Quality Foam Packaging, Inc. is a manufacturer of custom foam cushions and components established in 1990 and headquartered in Lake Elsinore, California. The company produces foam components from polyurethane, polyethylene, polystyrene, etc. These materials are used for aircraft seating, shipping containers, military weapon cases, product packaging, bedding furniture, etc. The company can produce its own design and customers’ drawings with its CNC routing, wire cutting, hot wire profiling, and other equipment in its 90,000-square-foot facility. On January 2004, the company received Supplier of The Year Award from Raytheon Management.
Foam Products Corporation., founded in Calhoun, Georgia, in 1978 is a manufacturer of acoustical underpayments for LVT, vinyl plank, laminate and wood floors. The company's product portfolio includes double stick commercial carpet cushions for hospitality and commercial applications, wood wall planks and kitchen backsplashes, breathable waterproof protective films and coated fabrics and cushioning products. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building.
General Plastics Manufacturing Company, established in 1941 in the United States, is a manufacturer of polyurethane foam and built-to-print composite parts. General Plastics manufactures custom-mold parts using flexible and semi-flexible polyurethane foam materials. The company also can support sub-assembly, part and tool design, and custom foam services. General Plastics provides build-to-print standard and custom laminates for myriad parts and assemblies, and on-site testing laboratories, including an FAA-certified burnt test facility. Their products have various military, industrial, and commercial applications.
BRDECO, founded in 1995 with headquarters in China, is a manufacturer of insulated sandwich panel, wall, and roofing cladding systems using eco-friendly insulation. The company's product line includes fireproof rock mineral wool sandwich roof panels, rock mineral wool sandwich panels, outdoor energy storage cabins, portable power stations, and insulated boards. BRDECO products are used for the construction of commercial and residential projects, including apartment buildings, residential garage doors, and infrastructure projects offering insulation and fire-retardant properties.
Evonik Industries AG, established in 2007 as a result of RAG-Stiftung's (RAG-Foundation) restructuring, is a chemical manufacturer based in Essen, North Rhine-Westphalia, Germany. With five distinct divisions—nutrition and care, smart materials, specialty additives, performance materials, and technology and infrastructure—the company offers a range of products serving various industries. These products include additives for heat-resistant coatings, industrial lubricants, and polymer dispersions. Adhesive dispersions, catalysts for solvents, and crosslinker products, are also available. Further offerings include polymers as well as epoxy curing agents, modifiers, and silica for adhesives and sealants. These solutions have applications across industries like agriculture, automotive, construction, and oil and gas.
Toyo Quality One (TQ-1), established in 1935 and located in Kawagoe, Saitama, Japan, is a manufacturer of polyurethane foam (PUF). The company caters to various fields, including vehicles (automobiles and aircraft), industrial materials (engineering, construction, electronics), and daily necessities (interiors, sporting goods, health appliances). It has established production and development bases in Japan and China, providing efficient services in development, production, transportation, and sales. TQ-1 has recently developed PUF with new characteristics, such as water absorption and retention, leak-proof functionality, improved waterproof performance, shock absorption, and a close-to-zero coefficient of restitution.
Covestro, founded in Leverkusen, NRW, in 2015 is a manufacturer of polymer materials and their components. The company's product portfolio includes polycarbonate, polyurethane, coatings, adhesives and specialties. their products find applications in packaging, industrial applications, and electronics to enhance the performance and properties of polymer materials. They serve markets such as construction, sports and leisure, electronics, fashion, and health and cosmetics. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
Foam Sales, established in 1986 and situated in Booragoon, Western Australia, operates as a wholesale foam supplier. The company offers shipping services for a range of foam products, including polystyrene, polyurethane, and closed cell foam, both within Western Australia and nationally. With an extensive inventory housed in its Perth warehouse, the company provides cutting and custom fabrication services for various applications, such as cushions, seating, mattresses, and bed overlays. The company specializes in cutting closed cell and rigid board foams, along with shaping polystyrene profiles for diverse uses like concrete block-outs, formwork, insulation, and packaging.
Ranking as of January 2025
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | FSI |
8.3%
|
| 2 | Quality Foam Packaging, Inc. |
8.3%
|
| 3 | Foam Products Corporation |
6.4%
|
| 4 | Polymer Laboratories & Solutions LLC |
6.1%
|
| 5 | RGS EUROPA S.R.L. A SOCIO UNICO |
5.9%
|
| 6 | Shivalik Agro Poly Products Ltd. |
5.7%
|
| 7 | INDUSTRIAL FOAMS P LTD |
5.0%
|
| 8 | TOYOQUALITYONE |
4.4%
|
| 9 | ILPO srl |
4.4%
|
| 10 | Evonik Industries AG |
4.4%
|
Derivation Method
The ranking is calculated based on the click share within the rigid polyurethane foam page as of January 2025. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
5 | 29.4% |
Italy
|
3 | 17.6% |
United Kingdom
|
3 | 17.6% |
|
Australia
|
2 | 11.8% |
|
China
|
1 | 5.9% |
|
Germany
|
1 | 5.9% |
Hungary
|
1 | 5.9% |
India
|
1 | 5.9% |
11 products found
11 products
Japan Aqua Co., Ltd.
310+ people viewing
Last viewed: 4 hours ago
■Insulation material that foams with water Aquafoam® is an insulation material that is foamed on-site using water, without using chlorofluorocarbon...
Japan Aqua Co., Ltd.
240+ people viewing
Last viewed: 22 hours ago
■Sprayed rigid urethane foam with high performance and environmental properties Until now, two types of sprayed rigid urethane foam have been used ...
Japan Aqua Co., Ltd.
330+ people viewing
Last viewed: 4 hours ago
■Features ・Anti-termite treatment is applied to protect the insulation material from termite damage for a long period of time. ・We use termiticid...
ACHILLES CORPORATION
110+ people viewing
Last viewed: 1 day ago
■A newly developed insulation material that boasts the highest thermal conductivity in the industry* of 0.018W/ (m・K). Like the Q1 board, it suppr...
Token Resin Chemical Co., Ltd.
60+ people viewing
Last viewed: 1 day ago
A molded product made by pulverizing the polyurethane foam waste produced when cutting and slicing polyurethane foam into fine particles (commonly ...
ACHILLES CORPORATION
100+ people viewing
Last viewed: 1 day ago
■Promoting energy conservation in single-family homes A high-performance rigid urethane foam insulation material with excellent thermal insulation ...
ACHILLES CORPORATION
130+ people viewing
Last viewed: 1 day ago
■Features of Achilles board Achilles board, a rigid urethane foam insulation material, has excellent features. ■Insulation performance Rigid ureth...
ACHILLES CORPORATION
70+ people viewing
Last viewed: 6 hours ago
■Hard urethane foam insulation for curved surfaces Achilles Board CV A bendable Achilles board with rigid urethane foam insulation that can be used...
Kansai Patate Kako Co., Ltd.
390+ people viewing
Last viewed: 45 minutes ago
Fast Response
4.0 Company Review
The filler is a self -supported handrail glass fixed material, and a foam -type urethane foam developed for civil engineering construction. ■ Char...
ACHILLES CORPORATION
80+ people viewing
Last viewed: 38 minutes ago
■Achilles Aeron R series is a generic name for on-site foaming rigid urethane foam. As a comprehensive manufacturer of polyurethane foam, we have m...
Temuco Fine Co., Ltd.
60+ people viewing
Last viewed: 9 hours ago
■Features ・18-20 times more rigid urethane foam ・Long pot life ・Low shrinkage type, no TDI or ozone depleting substances ■How to use ・Measure ...
