This section provides an overview for metal fiber as well as their applications and principles. Also, please take a look at the list of 20 metal fiber manufacturers and their company rankings. Here are the top-ranked metal fiber companies as of November, 2024: 1.DELTA STUD WELD, 2.Sarda Industrial Enterprises, 3.FORCETECH.
Table of Contents
Metal fiber, characterized by its thin, fibrous form, is manufactured in diameters ranging from less than 10 µm to around 200 µm. Production methods include pultrusion, melt spinning, cutting, and recently developed techniques such as chemical vapor deposition (CVD).
Historically utilized for their decorative qualities, gold and silver threads have evolved into a focus on composite materials development, producing fibers from materials like stainless steel, aluminum, iron, nickel, copper, tungsten, molybdenum, and beryllium.
Employed in specialized areas such as composites, reinforcement, filtration, and static elimination, metal fibers like stainless steel are incorporated into fabrics for antistatic purposes. Decoratively, gold and silver retain their traditional roles, while iron in cotton form is used for polishing. Metal fibers enhance the durability and rust resistance of various filters and, due to their conductive nature, serve as electromagnetic wave shields.
Despite their utility, metal fibers' hardness and potential for skin irritation limit their use in clothing, though they find application in bra cup shaping materials and wires.
The pultrusion method involves stretching metal wire through dies of progressively smaller sizes to form thin metal fibers.
Metal is melted and extruded through nozzles to produce fibers in the melt-spinning method.
A thin metal sheet is wound around the spindle of a cutting machine, where it is cut into fibers.
Metal fibers vary in form, including "tow" (bundles of fibers), "web" (cotton-like), "needlepunched web" (processed into sheets), and "sintered product" (porous materials made by sintering). Sintered products, known for their permeability and resistance to heat and corrosion, alongside other forms like nonwovens and felts, can be converted into yarn for reinforcing composite materials.
Chosen for their electrical and thermal conductivity, tenacity, and resistance to heat, metal fibers are ideal for industrial uses. However, their hardness and susceptibility to metal fatigue when bent repeatedly make them less suitable for direct skin contact applications.
The focused wire drawing technique, a common manufacturing method, involves pulling bundled filaments through a mold to form composite wire, and then dissolving the tubing to yield long fibers. This process produces fibers with minimal thickness variation and enables the production of ultrafine fibers under 200 nm.
*Including some distributors, etc.
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Delta Stud Weld, Inc., established in 1990 and based in Houston, Texas, is a manufacturer of refractory materials, anchors, and stud-weldable products. The company specializes in crafting refractory anchors, studs, insulation fasteners, and heat-resistant components and supplies a range of steel fiber grades. These products are used for applications with high moisture contact, such as outdoor environments, water treatment facilities, storage areas, and processes with chemical exposure. It also provides custom fastening solutions using domestically sourced materials, ideal for various industries such as oil and gas, marine applications, and construction projects.
Stanford Advanced Materials was established in 1994 in Lake Forest, California to provide rare-earth products for research and development purposes. Stanford Advanced Materials serves many industries ranging from automotive to fashion to energy to research to sports to textiles. Stanford Advanced Materials manufactures and distributes purified metals, ceramics, composite materials including strips, plates, rods, wires, and bars, as well as laboratory equipment and optical equipment including crystals, lenses, splitters, and windows.
Euclid Chemical Co., founded in 1910 and based in Cleveland, Ohio, manufactures chemical products for the masonry and concrete construction industry. Its products include polished concrete, concrete fibres, cement additives, decorative products, stamping tools, form liners, sealing and curing compounds, underground construction products and more. The company delivers its products inside North America and other countries such as Turkey, South Africa, Puerto Rico and more. Euclid Chemical provides services before, during and after a project is complete.
Dorstener Drahtwerke, established in 1918 and based in Dorsten, Germany, is a manufacturer of drawn wires, woven wire cloths, and welded wire meshes. The company manufactures a high variety of steel wires in terms of distinct alloys and coatings. It also produces stitching wires and spiral binding wires for its customers. Its products can be used for the fixing and fastener industry, electric and thermal applications, surface finishing, and the brush industry. It owns the ISO 9001 certification, highlighting its ability to deliver quality products.
Nippon Seisen, established in 1951 and headquartered in Osaka, Japan, is a manufacturer of stainless steel wires and metal fibres. The company's main products are types of stainless steel wires including spring wires, micro wires, shaft wires and cold heading wires which are applied to vehicles, air crafts, office automation appliances, electric appliances, medical instruments, commodities and leisure goods. It also offers high alloy titanium wires and metal fibres under the brand name NALSON used for cushioning materials, heat resistance and anti-static application.
Sarda Industrial Enterprises, established in 1981 and based in Jaipur, India, is a manufacturer of nonferrous metal powders, metal fibers, and metal chips. As part of the Sarda Metal Powder group, the company produces nonferrous powder alongside fibers and chips in India. Its offerings are crucial for applications like sintered parts, brakes, catalysts, paints, and diamond tools. Its metallic fibers enhance wear and friction performance, especially in braking systems. It offers packaging in PVC drums, buckets, and vacuum packs, prioritizes customer specifications, and serves major export markets, including Nepal, Saudi Arabia, and Korea.
Fibrezone India, established in the year 1990, based in Ahmedabad, India, is a manufacturer of fiber. The company’s product portfolio includes cellulose fiber, polypropylene fiber, stainless steel fiber, micro steel fiber, and glued steel fiber. The products are used in the construction, refinery, foundry, and refractories industries for fiber reinforcement. The products in different specifications are offered to international clients at economical price. The company exports products to Gulf Countries, Europe and Africa. The company’s staff are experienced in the civil construction and mining industries with knowledge of concrete and plastic technologies.
Optimet Concrete Products Inc., founded in 1975 and based in Canada, is a manufacturer of steel fibers specifically engineered for enhanced concrete efficiency. The company's fibers are crafted from high-tensile, cold-drawn steel wire, demonstrating impressive tensile strengths between 160,000 and 180,000 psi. Its fibers are utilized as a 3-dimensional reinforcement in concrete, enhancing concrete's energy absorption capacity and granting users unparalleled strength and ductility in construction. Its patented design with high pullout and residual toughness resistance meets the highest performance requirements in the industry.
STEWOLS INDIA (P) LTD, established in 1953 and based in India, is a manufacturer and exporter of steel fibers essential for concrete reinforcement. The company delivers unparalleled reinforcement solutions to diverse construction projects, including tunnel linings, heavy-duty roads, and bridges, through its flagship product, SHAKTIMAN Steel Fibers. Incorporating these fibers into Steel Fiber Reinforced Concrete (SFRC) enhances concrete's durability and capacity. The company also produces steel wool and steel wool powder, and its technology is adopted in Europe, the USA, the UK, Australia, and other parts of Asia.
FORCETECH, established in 2018 and headquartered in Seef, Manama, is a manufacturer of steel fibers and concrete wire. The company offers FIBMIX loose steel fiber and FIBMIX glued steel fiber, both crafted from low-carbon steel bars known for tensile strength. It aligns its operations with environmental regulations, emphasizing pollution prevention and conservation. The company also provides custom dimensions technical and engineering support, assisting clients from project initiation to on-site supervision, ensuring optimal results.
Tengzhou Star Smith Metal Products Co. Ltd., a joint-stock enterprise established in 2011 and based in Tengzhou Economic Development Zone, Shandong Province, China, is a manufacturer of steel fibers. The company specializes in glued steel fiber, copper-coated micro steel fiber, and loose steel fibers. Its steel fibers enhance concrete's durability, resilience, and resistance to cracks and earthquakes. It also strengthens structures like industrial floors, highways, bridges, and tunnels. The company's quality has positioned it among the notable three steel fiber producers in China, with products exported globally to regions including Southeast Asia, Europe, and America.
Ganzhou Daye Metallic Fibres Co. Ltd, established in 2002 and based in Ganzhou City, Jiangxi Province, is a manufacturer of steel fiber, PP fiber, PVA fiber, and stainless-steel fiber. The company produces UHPC dry mix, precast products, sidewalks, and prefabricated bathrooms. Situated in the economic and technical zone, near Shenzhen and Xiamen ports, it has advanced production facilities. Its fibers have been used in projects like tunnels, dams, bridges, industrial floors, and power plants. The company's fibers are sold across 28 provinces in China and exported to countries including Germany, Norway, the U.S., Canada, and Australia.
Perfect Solution, established in 2016 and based in Bhosari MIDC Pune, Maharashtra, is a manufacturer and wholesaler of steel fiber products. The company specializes in producing products like mild steel fiber, construction steel fiber, and hooked-end steel fiber, all crafted with cutting-edge technology in line with industry standards. Apart from manufacturing, the firm offers CNC wire cutting job work. The company employs advanced technology to ensure its offerings meet the highest benchmarks.
Hunan Huitong Advanced Materials Co., Ltd. was founded in 2002 and is headquartered in Hunan, China, as a manufacturer of metal fiber designed for the aerospace and defense sector. The corporation owns autonomous intellectual property ownership about the manufacture of metal fibers. The company possesses fundamental technological capabilities in many product categories, including metal fiber long-fiber, staple fiber, long-fiber twisted thread, blended spun yarn, and conductive plastic agglomerates. The company's distinctive production technique has positioned it as a global frontrunner in metal fiber production, technological advancements, and product quality.
Fujian QL Metal Fiber Co. Ltd, established in 2002 and based in Longyan City, Fujian Province, is a manufacturer of industrial fibers and filters. The company specializes in stainless steel fiber, metallic yarn, and sintered metal filters. These products find extensive application in sectors like petrochemical, automotive, glass, aerospace, and more. It is a shareholding company that owns a strong R&D team consisting of doctors, masters, and senior engineers. The company has strong partnerships with famous entities like Tsinghua University and Beijing Aerospace Propulsion Institute.
Srons Engineers India, established in 2015 and based in India, is a manufacturer and supplier of rock bolts, self-drilling anchor systems, and related hardware products. The company stands out in the tunnel and mining rock bolt sector, consistently delivering products for tunnel support and slope reinforcement. It produces high-tensile fasteners using stainless steel with hot dip galvanized finishes. It became the first in India to manufacture SDA bars. Serving global markets, including the UK, USA, and Germany, it aims to provide quality, safe products to reinforce tunnels and slopes globally.
KOOLON, established in 1972 and based in China-Taiwan, is a manufacturer of materials as substitutes for asbestos and glass fiber. The company products include stainless steel fiber, thermal-resistant, electromagnetic shielding, cut-resistant, and special alloy materials. It also develops solutions for various markets, including seating and industrial textile materials. In the industrial textile sector, it merges its expertise with green technology. Its green products include replacement materials for asbestos and glass fiber. Its special textiles offer protection against heat, explosions, and chemicals while innovating in health, sports, and daily protective equipment.
Yamanaka & Co., Ltd., founded in 1858 and established in 1863 with headquarters in Ina City, Nagano, Japan, is a smelter, contract manufacturer, and supplier of base metals, industrial chemicals, and processed metal products. The company's products include antimony oxides and cathodic protection metals (zinc, aluminum, and magnesium), and it also offers the contract production of aluminum products and processed metal construction materials. It specializes in the production and supply of raw chemical compounds, including copper compounds, cobalt compounds, iron-based compounds, zinc compounds, and barium compounds. The company serves markets including consumer product manufacturing, construction, chemical processing, water treatment, and communications.
Bekaert is a prominent player in the realm of advanced metal transformation and coating technologies on a global scale. Bekaert offers groundbreaking solutions tailored to various industries, encompassing automotive, construction, energy, and beyond. Bekaert's extensive product portfolio comprises steel wire, cords, mesh, and coatings meticulously crafted to augment durability, strength, and overall performance. With a widespread presence spanning more than 30 countries, Bekaert remains steadfast in its commitment to delivering unparalleled customer service and sustainable solutions that cater to the diverse requirements of clients worldwide. Kindly contact them directly to learn more about Bekaert's state-of-the-art products and services.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | DELTA STUD WELD |
10.1%
|
2 | Sarda Industrial Enterprises |
9.2%
|
3 | FORCETECH |
7.6%
|
4 | Fibrezone India |
7.1%
|
5 | Tengzhou Star Smith Metal Products Co.,Ltd. |
6.3%
|
6 | Stewols India Pvt Ltd. |
5.9%
|
7 | DDD |
5.9%
|
8 | KOOLON |
5.0%
|
9 | Ganzhou Daye Metallic Fibres Co.,Ltd |
5.0%
|
10 | Perfect Solution |
5.0%
|
Derivation Method
The ranking is calculated based on the click share within the metal fiber page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
India | 4 | 23.5% |
China | 4 | 23.5% |
United States of America | 3 | 17.6% |
Japan | 3 | 17.6% |
Germany | 1 | 5.9% |
Canada | 1 | 5.9% |
Bahrain | 1 | 5.9% |