This section provides an overview for able reducers as well as their applications and principles. Also, please take a look at the list of 7 able reducer manufacturers and their company rankings. Here are the top-ranked able reducer companies as of November, 2024: 1.Top Gear Transmission Pvt Ltd, 2.Wittenstein, 3.Matex Co., Ltd..
Table of Contents
An ABLE reducer is a product name for servo motor reducers, including two main product lines: the ABLE series with concentric shafts and the ABLE series with orthogonal and hollow shafts.
ABLE reducers are known for their quiet operation, lightweight, and compact design. They are among the most well-known products in their category, largely due to the extremely short lead time from order to delivery.
ABLE reducers are designed for use with servo motors and are therefore found in devices that utilize servo motors. These include printing presses, foundry robots, packaging machines (both vertical and horizontal pillow types), dispenser robots, turret heads, conveyor belts, automatic boxers, and loader robots.
Servo motors, essential for industrial robots, allow for precise control over rotational position and speed. They are critical in factory automation equipment, including semiconductor and LCD manufacturing devices, where precise positioning is necessary, often requiring the use of reduction gears.
ABLE reducers combine a servo motor with a reducer for several reasons, such as achieving the required torque and controlling rotation speeds. Without a reducer, a larger servo motor and controller would be necessary for these tasks. However, using a speed reducer allows a smaller servo motor to generate greater torque and maintain appropriate rotation speeds without a control device.
Servo motors, therefore, often require a reduction gear. The coaxial ABLE Reducer uses planetary gear reducers, while the orthogonal shaft and hollow shaft types utilize hypoid gears, bevel gears, and worm gears.
ABLE reducers, compatible with servo motors from multiple manufacturers, use planetary gear trains in the concentric shaft type, aligning the servomotor and output shaft. By combining one or two sets of planetary gear trains, the desired reduction ratio is achieved on the same shaft.
A planetary gear train includes a sun gear at the center, a planetary carrier surrounding the sun gear, and a ring or internal gear encircling these components. The planetary carrier holds three or more pinions that rotate and orbit between the sun gear and the ring gear, resembling the movement of planets, hence the name.
In a planetary gear train, fixing one element and rotating another causes the third element to rotate differently, enabling deceleration, acceleration, and direction reversal. By combining multiple planetary gear trains, a wide range of reduction and acceleration ratios can be achieved, making it suitable for high torque applications and widely used in automatic transmissions for automobiles. ABLE reducers leverage this mechanism to offer large reduction ratios in a compact form factor.
ABLE reducers are categorized into concentric shaft, orthogonal shaft, and hollow shaft types, each available in multiple series based on the application. Each category offers various sizes, allowable torques, and reduction ratios.
*Including some distributors, etc.
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Wittenstein, headquartered in Illinois, USA, is a manufacturer of motion control systems for industrial, energy, aerospace, simulation and other industries. The company's product portfolio include planetary gearheads, servo-right-angle gearheads, linear systems, motors and control loading systems. It offers customized products, systems and solutions for highly dynamic motion, maximum-precise positioning and smart networking for mechatronic drive technology. It partners with companies in the development, design and manufacture of machines for plant and process automation. The company offers resources like software for drive system optimization and CAD POINT for performance and product data as well as engineering services and consultation.
Miki Pulley Co., Ltd., founded in 1939, is a manufacturer and provider of solutions for power transmission and control problems, headquartered in Kawasaki City, Japan. They manufacture various products essential for all industries, including couplings for high-precision power transmission, electromagnetic clutches and brakes for power transmission when energized, and speed changers and reducers for controlling the speed of machinery. They also offer inverters, linear shaft drives, rotation speed indicators, torque limiters, and ROSTA rubber springs.
SAKANISHI SEIKI Co., Ltd., established in 1945 and based in Hachioji, Tokyo, Japan, is a manufacturer specializing in the design and assembly of precision speed reducers and mechanical units. Its product offerings includes the V Series for applications, C Series for low-noise reducers, and custom-built gear products. Its capabilities include machining and assembly of precision components, and does distinction of high-mix, low-volume production. Its products plays a crucial role in delivering tailored mechanical solutions and precision gear technology.
Matex Co., Ltd., established in 1921 and headquartered in Yao City, Osaka, Japan, is a manufacturer of precision engineering solutions. The company offers planetary gear reducers, electric actuators, injection molding products, plastic injection molding, and precision metal processing. These products cater to a multiple industries, such as robotics, automotive, and industrial machinery, and are used in applications ranging from home appliances to industrial facilities. It upholds rigorous quality standards, which are underscored by its possession of ISO 9001 and ISO 14001 certifications.
Nidec-Shimpo Corporation, founded in 1952 and headquartered in Kyoto, Japan, is a manufacturer specializing in speed, force, and torque testing and inspection instrumentation. The company offers a comprehensive product range, including power transmission drive solutions encompassing various gears and drive systems, instrumentation for industrial applications, ceramics equipment such as pottery wheels, pugmills, kilns, slab rollers, and banding wheels. Additionally, the company provides Automated Guided Vehicles (AGVs) with direct-current (DC) 24V modules and adopter-combined gear-head types for precision control reducers.
Top Gear Transmission Pvt Ltd founded in Satara, Maharashtra, India, in 2000, is a manufacturer and distributor of transmission and material handling products. The company manufactures products including planetary mill drives, helical gearboxes, geared motors, winches, and hoist drives. Its auxiliary gearboxes are used between the engine and axle of the wheel for power transmission in mobile hydra cranes. The company has a manufacturing facility and warehouse of 13,000 square meters. It has received the National Udyog Ratna Award.
CIDEPA SINCRON, S.L. founded in Alcalá de Guadaíra, Spain, in 1942, is a manufacturer and supplier of Gear Motors and Gearboxes. The company offers products including coaxial gear motors, speed reducers for animal feeding, parallel shaft gearboxes, and orthogonal shafts. It has developed a logistic system that allows it to send products the same day of order before 18:00 hours. The company’s products are ISO-14001 certified and it uses 6% of profits for research.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Top Gear Transmission Pvt Ltd |
23.1%
|
2 | Wittenstein |
23.1%
|
3 | Matex Co., Ltd. |
15.4%
|
4 | SAKANISHI SEIKI Co.,Ltd. |
15.4%
|
5 | MIKI PULLEY CO., LTD. |
15.4%
|
6 | Nidec-Shimpo Corporation |
7.7%
|
Derivation Method
The ranking is calculated based on the click share within the able reducer page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
Japan | 3 | 60.0% |
United States of America | 1 | 20.0% |
India | 1 | 20.0% |