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This section provides an overview for level sets as well as their applications and principles. Also, please take a look at the list of 8 level set manufacturers and their company rankings. Here are the top-ranked level set companies as of December, 2024: 1.Millennium Machine Works, 2.PAWS Workholding, 3.Shars Tool.
Table of Contents
A level set is a jig or tool used to secure a workpiece in a predetermined position for machining. There are many types of level sets, each designed according to the specific requirements of the workpiece.
The positioning of the workpiece in 3D space is based on the "3-2-1 rule," which allows for precise positioning. This rule involves assigning three coordinate points to one plane as the reference plane, and two and one points to the other planes, respectively, in a three-dimensional XYZ coordinate system.
Level sets are installed following this "3-2-1 rule" as needed.
Level sets, named for their function, come in various shapes and materials to suit different applications. In machining, L-shaped workpieces and blocks are often made of metal or resin. On production lines, many workpieces are made of resin to prevent product damage.
The selection of shape and material for a level set depends on the required precision for positioning and the durability needed for production line applications.
Since level sets are crucial for positioning accuracy, the materials used in their construction are carefully selected and crafted.
For example, a common specification for level sets is SS400 material with electroless nickel plating, featuring a plating thickness of 5 to 10 μm. "SS400" refers to a type of rolled steel sheet commonly used in general structural applications, characterized by a low carbon content (typically 0.15~0.20%). This low carbon steel cannot be strengthened by heat treatment, reducing the risk of heat-related issues.
Electroless nickel plating, known for its excellent corrosion and wear resistance, is often used for machine parts. The plating's film hardness is highly beneficial if the thickness and other factors are properly controlled. It usually contains phosphorus, with three types available based on phosphorus content: low, medium, and high. Each type has distinct physical properties, and the medium phosphorus type typically contains 7 to 9% phosphorus.
*Including some distributors, etc.
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Shars Tool is an American wholesale distributor of industrial equipment and machinery that was established in 1978 in Saint Charles, Illinois. The company stocks various hand and power tools, abrasives, and cutting tools, as well as machinery like mills and lathes. They also offer material handling equipment like carts and bins, as well as safety accessories like goggles and gloves. Shars Tool chiefly serves client companies and businesses in the metalworking, DIY, home maintenance, and hobby markets, as well as select e-retailers such as LittleMachineShop.com.
Travers Tool Co. Inc. is a supplier of tools for all things metalworking since 1924. The company is headquartered in New York, United States, with distribution centers in South Carolina and California. Travers Tool is the one-stop source for various metal working tools including End Mills, Drills, Safety Equipment, and Tool Wraps. At Travers, they offer tools customized to individual applications, materials, and budgets. The company also offers product selection and expert application support.
Millennium Machine Works, launched in 2000 and located in Coimbatore, India, is a manufacturer of various kinds of fixtures and similar products as well as a supplier of pertinent services. The company specializes in creating CNC machinery fixtures, industrial fixtures, machining fixtures, hydraulic fixtures, and tool mounts. It also provides both industrial machining and fixture designing services. Angle body machining fixtures, the subcategory of its CNC machinery fixtures, are made using suitable steels, facilitating higher cutting parameters and ease of clamping with excellent service life.
Rutlands Limited, founded in the United Kingdom in 1999, is a supplier of woodworkers. The company offers a comprehensive range of woodworking tools, including saws, routers, sanders, chisels, and more. Its inventory includes woodworking machinery such as table saws, planers, jointers, and drill presses. In addition, it supplies various accessories like blades, bits, clamps, and safety equipment to complement woodworking tools. The company sells its products in Europe, Japan, China and America.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Millennium Machine Works |
33.3%
|
| 2 | PAWS Workholding |
33.3%
|
| 3 | Shars Tool |
33.3%
|
Derivation Method
The ranking is calculated based on the click share within the level set page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
5 | 71.4% |
|
India
|
2 | 28.6% |
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