This section provides an overview for cutting compounds as well as their applications and principles. Also, please take a look at the list of 24 cutting compound manufacturers and their company rankings. Here are the top-ranked cutting compound companies as of November, 2024: 1.E-TECH, 2.Chemway Sdn Bhd, 3.Juice Polishes.
Table of Contents
Cutting compound is a cutting fluid with improved applicability and retention.
It can be applied to a wide range of materials and is ideal for tapping and low-speed cutting operations. Generally, chlorine and non-chlorine types are commercially available. The chlorine type has excellent machinability, but it is pointed out that heat generated by machining may generate dioxin. On the other hand, the non-chlorine type is less harmful than the chlorine type, but has inferior processability. The appropriate type should be selected according to the method of use.
Cutting compound can be used for all kinds of low-speed cutting operations and difficult-to-cut materials, such as "drilling," "reaming," and threading operations. Also, there is no need to change the oil type depending on the material. For example, it can be applied to "carbon steel," "alloy steel," "stainless steel," "cast iron," and "aluminum alloy," making it highly versatile. In particular, it is immensely effective for tapping difficult-to-cut materials such as "stainless steel" and "heat-resistant steel."
In addition, since it is in paste form at room temperature, it is easy to handle and suitable for horizontal hole drilling. It can be used not only for tapping work but also for all kinds of low-speed cutting work. Since it can be applied by brush or brush application, it is effective enough for difficult cutting operations such as threading, hail finishing, milling, drilling, reaming, through-die threading, and over-vibratory threading.
Heat and chips are generated when metal materials are processed. These can deteriorate the working environment and lead to deformation and damage of tools and tools. Therefore, cutting fluid is used when cutting metal materials. This cutting fluid has a lubricating effect to reduce friction, a cooling effect to dissipate the heat generated, and a cleaning effect to wash away fine particles generated by cutting. Therefore, cutting fluid is in paste form at room temperature and does not scatter during operation as liquid cutting fluid does. Therefore, it does not need to be used in large quantities.
It is also easy to handle and can be held in the area to be tapped, eliminating the need for troublesome work. Furthermore, the heat generated during the tapping process transforms the paste into a liquid. This allows the paste to penetrate into the cutting area, making it ideal for manual processing and tapping machines.
Because it is composed of sulfur and chlorine chemicals, it is not too viscous and cuts smoothly. However, the active sulfur system, which has the strongest effect on copper plate corrosion, is not applicable to copper and copper alloys because of its discoloration in copper systems. Since this type is for reaming, tapping, broaching, and other low-speed, finish surface-oriented applications, it is preferable to select the type according to the material to be machined and the machining method.
Cutting compound is applied by applying a small amount to a brush or bristle and applying it to the cutting edge of the tap or the lower hole. Too large a quantity is sufficient, as it will reduce visibility when machining holes and make cleaning difficult and inefficient.
In cold environments such as winter, the paste tends to harden, reducing penetration and bite.
Since it is necessary to apply the cutting compound to the tap for each hole processing, cutting oil, instead of the cutting compound, is always used for continuous tapping processing using a machining center.
A degreasing cleaning agent is used to clean the cutting compound.
Remove chips after processing by air blow and wipe off the cutting compound that has come out of the hole with a rag.
Because it is in solid form, excess cutting compound tends to adhere to holes, surfaces, and jigs after machining and is more stubborn than when cutting oil is used, so it must be cleaned with a degreasing cleaning agent.
While the cutting compound provides excellent protection and lubrication regardless of the material, it has the disadvantage of being time-consuming to clean up after machining.
Cutting compound should be used when machining a small amount of holes by hand using a hand tap and cutting compound should be used when machining a large amount of tapping using a machining center.
*Including some distributors, etc.
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3M Company was founded in 1902 and is headquartered in St. Paul, Minnesota. 3M provides diversified technology services globally. 3M operates through four segments: Safety and Industrial, Transportation and Electronics, Health Care, and Consumer. The Safety and Industrial segment offerings include industrial abrasives, masking, and natural and color-coated mineral granules for shingles. The Transportation and Electronics segment offerings include ceramic solutions, light management films, and electronics assembly solutions. The Healthcare segment offerings include wound care, dentistry and orthodontia solutions, and filtration and purification systems. The Consumer segment offerings include consumer bandages, picture hanging, and stationery products.
3D Car Care, based in California, USA, is a manufacturer of car detailing products. The company provides car detailing products that are formulated and developed with green, biodegradable and natural ingredients. The products include interior and exterior car wash products, paints, waxes, polishing products as well as buffing and sanding products. The company provides its products to individuals, detailers, body shops, and car washes around the world. It also offers various resources like SDS sheets and how-to articles for product usage on the website.
Chemical Guys, established in 1968 and based in California, United States, is a manufacturer of car care chemicals, car wash accessories, buffing pads, and machines. The company produces small-batch waxes to hybrid coatings, nano-polishes, and ceramic sealants and supplies them to the automobile servicing industry. It also offers exterior and interior paints and wheels and tires, and every product produced is put through the test to check the performance. The company is also a supplier of car wash chemicals & auto detailing supplies.
FEYNLAB INC, established in 2015 and headquartered in Illinois, United States, is a manufacturer and distributor of coating products The company fabricates ceramic coating products, self-healing coating products, and polymeric cleaners. Its ceramic coating products are glossy and outperform waxes or sealants. Its products are used for various applications, including automotive, marine, and aerospace. It has several distributors in over thirty countries in the world and over 125 installers in the United States.
Chemtools is a manufacturer and supplier of industrial maintenance products. It is headquartered in St Marys, New South Wales, Australia, and was established in 1992. The company manufactures and supplies a wide range of industrial maintenance products and tools, including welding and galvanising, adhesives and sealants, building and construction, cleaning and degreasing. Some of its popular products are Chemtools brake cleaner, Chemtools contact cleaner, lubricants and Chemtools thread sealant. Chemtools also provides technical support and training services and has multiple product brands under its name. Its products are used in various industries, including automotive, manufacturing, and construction.
Farécla Products Ltd, founded in the UK in 1952, is a manufacturer that in 2018 became a part of Saint-Gobain and is specializing in polishing compounds and surface finishing products. Its range encompasses polishing compounds, applicators, machines, paint cups, and microfiber cloths. These solutions find application in automotive body shops, detailing, boat building, woodworking, and various industrial sectors. Farécla has been catering to global customers in over 120 countries, offering high gloss finishing solutions for a variation of substrates.
Juice Polishes, established in 2006 and headquartered in New South Wales, Australia, is a manufacturer of a wide array of automotive panel products. The company specifically makes race waxes, ammonia-free window cleaners, and rubber and vinyl dressings. Its race waxes are advanced sprays designed to provide the ultimate finish on all surfaces including plastic, glass, and even stainless steel. Its ammonia-free window cleaners produce fast smear-free results and are safe to use on plastics and rubber.
Nanoskin Car Care Products, based in California, United States, is a manufacturer of an extensive collection of automotive appearance reconditioning products. The company’s range of products includes fortified hydrophobic shampoos, waxes and sealants, and cleaners and aerosols. Its fortified hydrophobic shampoos encourage water-borne dirt and contamination to slide away rather than stick and are safe on all surfaces including paint, rim, and glass. Its vitality synthetic nano spray waxes are a quick way to add depth, gloss, and protection to any vehicle.
JOSCO was founded in 1977 in Western Australia as a manufacturer and distributor of brushes and hand tools for finishing surfaces that are joined together. Its range of brushes provides excellent surface finishing when working with various types of steel, which are produced for trade, consumer, and industrial markets. Josco has a large market share in the production of carbide burrs and abrasives under the GARRYSON brand, offering performance in some of the world's demanding industries such as aviation, automotive and metallurgy. All products are available in Australia and New Zealand, with additional distribution in the United Kingdom.
E-Tech, headquartered in Leighton Buzzard, United Kingdom, is a manufacturer and supplier of a wide array of automotive accessories like caliper paints. The company fabricates paint protection, vehicle styling & essential accessories, and wheel refurbishment products. The variants of its paint protection products, body and bumper guards, are designed to act as buffers to prevent damage to the body paintwork. The subcategories of its vehicle styling & essential accessories, light lens tints, are specially designed to tint front headlamps, rear tail lights, and side repeater lenses on vehicles.
GM Tech Auto Care, established in 1982 in Malaysia, has been a business division of Chemway Sdn Bhd and operates as a manufacturer and distributor of automotive care, construction, and hardware chemicals, as well as household cleaning products. Its catalog boasts up to 100 products for diverse surfaces and car body colors, including paints, glazes, waxes, leather cleaners, and more. Company is recognized in the market for Body Shop products, a professional line of coatings, engine cleaners, tools, accessories, and more. These offerings provide solutions for the needs of automotive and detailing industries.
SOFT99 Corporation is a manufacturer of chemical products established in 1954 and based in Osaka, Japan. It specializes in manufacturing body wax and polish, cleaners, the GlACO water repellent series, synthetic snow tire chains, and air fresheners. It also manufactures household products such as cleaning wipes, furniture polish, tile grout, cleaning gel, and glass cleaners. The company obtained several ISO certifications, namely ISO 9001 and ISO 140001. It has partnered with brands like Prospec, BeCARX, and G’Zox. Its manufactured products are utilized for automobiles and home care sectors across Japan, Indonesia, Australia, South Korea, and Singapore.
Bluechem Group, established in 1999 and headquartered in Leutenberg, Germany, is a manufacturer and supplier of various types of automobile products. The company specializes in manufacturing and supplying air intake systems, power steering and gearboxes, and radiator systems. The variants of its air intake systems, air flow sensor cleaners, are high-duty cleaners that remove contamination at the hot wires or hot plates. It is a group of companies and a network of distributors with global activities and partners in more than 120 countries.
BIC TOOL, a company founded in 1980 and headquartered in Tottori, Japan, is a manufacturer and supplier of automotive maintenance equipment and industrial equipment. The company's product portfolio includes drill sharpeners, end mill grinding machines, and high-tension steel plate correspondence re-sharpening machines. These products are used in various applications, including industrial manufacturing, automotive maintenance and repair, and paint and coating processes. The company possesses both ISO 9001:2008 and ISO 13485:2003 certificates for its quality management systems.
CRC NZ, founded in New Zealand, is a supplier of Professional Quality aerosol and bulk Lubricants, Anti Corrosion, and Maintenance products. The company's product portfolio includes a wide range of aerosol and bulk lubricants suitable for industrial machinery, automotive applications, anti-corrosion products designed to protect metal surfaces from corrosion and rust, and various maintenance solutions to meet the needs of manufacturing and construction industries. It also provides technical support and guidance to help customers choose the right products for their applications.
CRC Industries (Aust) Pty. Ltd., established in 1969 and headquartered in Castle Hill, NSW, is a supplier of professional-quality aerosol and bulk lubricants, anti-corrosion, and maintenance products. The company's product range includes appearance products, corrosion inhibitors, cutting fluids, food-grade products, lubricants & penetrants, and more. It provides several brands, including Auto Kolone, Kitten Ultra, Smartwasher, SoEasy, and Weld Aid. The company serves a diverse set of sectors, including agriculture, car care, defense, food & beverage, and industrial/electrical products.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | E-TECH |
28.6%
|
2 | Chemway Sdn Bhd |
21.4%
|
3 | Juice Polishes |
14.3%
|
4 | NANOSKIN Car Care Products |
14.3%
|
5 | FEYNLAB INC |
7.1%
|
6 | bluechemGROUP |
7.1%
|
7 | SOFT99 corporation |
7.1%
|
Derivation Method
The ranking is calculated based on the click share within the cutting compound page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
Australia | 7 | 36.8% |
United States of America | 4 | 21.1% |
United Kingdom | 3 | 15.8% |
Malaysia | 1 | 5.3% |
Japan | 1 | 5.3% |
Singapore | 1 | 5.3% |
Germany | 1 | 5.3% |
New Zealand | 1 | 5.3% |