This section provides an overview for spin coaters as well as their applications and principles. Also, please take a look at the list of 6 spin coater manufacturers and their company rankings. Here are the top-ranked spin coater companies as of November, 2024: 1.Specialty Coating Systems, 2.MilliporeSigma, 3.Delta Scientific Equipment Pvt. Ltd..
Table of Contents
A spin coater is a device used to apply paint to the surface of a substrate. After a drop of paint is applied to the center of the substrate, the substrate is rotated while controlling the acceleration and rotation speed to create a film with a uniform thickness using centrifugal force.
Although there are some disadvantages, such as the fact that it can only be used on smooth base materials and is not suitable for coating large areas, it can form a variety of thin films with minimal thickness error. This equipment is used for manufacturing semiconductors and displays, coating optical media, etc.
Spin coaters can be used to produce thin films of uniform thickness on smooth substrates.
Spin coaters are used in the field of photolithography. Photolithography is a technology that creates fine patterns on the surface of a substrate, such as a silicon substrate, by applying a photosensitive agent to the substrate and then irradiating it with intense light, such as ultraviolet light. This technology is indispensable for the manufacture of semiconductors and displays.
It is also widely used for coating the surface of optical media such as DVDs and Blu-ray Discs, and for applying light-dimming solutions to lenses.
A spin coater is a coating system that uses centrifugal force generated by rotation to coat the surface of a substrate. It is also known as a spinner. It is a coating method suitable for producing thin films on flat substrates, and is characterized by its uniform evenness in film thickness.
First, the substrate is set in the spin coater, and a drop of coating material is applied near the center of the substrate. Next, the substrate is rotated to apply centrifugal force to the paint and adjust it so that the paint is diffusely applied to the substrate surface. Rotation speed and acceleration can be set by the equipment and should be determined considering the paint's liquid properties and film thickness. After the rotation is completed, the substrate is removed from the spin coater, and the coating is dried by heating or UV curing. Through these series of operations, a uniform thin film can be produced on the substrate.
The advantages of thin film coating with a spin coater include the ability to form thin films of various thicknesses by precisely setting the liquid nature of the coating, the number of revolutions, and other parameters, and the ability to use a smaller amount of coating material. On the other hand, the disadvantages include the loss of paint during coating and the limitation of coating to a small area.
A spin coater is used to generate a thin film from a compound. Here we explain how to use it.
Incidentally, there is a vacuum evaporation system for the same thin film creation. However, polymers and other materials may decompose in a vacuum, making a spin coater suitable in this case.
Spin coaters produce a uniform thin film, but there are cases where unevenness in the coating occurs, resulting in invisible irregularities. The following are some conditions that can cause coating irregularities.
First, the rotational speed is an issue. In basic spin coaters, the slower the rotational speed, the thicker and more non-uniform the film is likely to be. The easiest solution is to increase the rotation speed and extend the rotation time. If you have time, fix the rotation time and measure the film thickness at each rotation speed. The best solution is to find the optimal rotation speed and time.
If the viscosity of the compound solution is high, it will be difficult to spread evenly, resulting in a non-uniform film. One way to deal with this is to dilute the solution concentration to reduce viscosity.
To address the problem of non-uniformity in the corners of the substrate, it is best to use a closed-type spin coater with an automatic drop function. The automatic drop function automatically dispenses the compound solution onto the spinning substrate. The solution spreads quickly to the substrate as soon as it is dispensed, preventing the corners from rising and enabling the formation of a uniform thin film.
*Including some distributors, etc.
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Specialty Coating Services, established in 1971, is a US-based conformal coating service provider headquartered in Indianapolis, Indiana. Their service portfolio entails offering Parylene, liquid, plasma, ALD, and multilayer conformal coating technologies on various surfaces, including circuit boards (PCBs) & assemblies, elastomer components, medical devices & components, motor components, and LEDs. The company has completed various certifications and compliance requirements, including ISO 10993, ISO 9001, AS/EN 9100, and RoHS allowing them to offer their services in the aerospace, medical, automotive, defense, and consumer electronic industries.
Millipore Sigma, formerly known as Sigma-Aldrich, was created in 175 through the merger of Sigma Chemical Company and Aldrich Chemical company and today is a subsidiary of Merck. Millipore Sigma is a life science and biotechnology company serving the industry with several products and services. Some of their product categories include peptide synthesis materials, biochemicals, building blocks, catalysts, chemical biology, chemical synthesis, flavors & fragrances, formulation, lab chemicals, lab safety, APIs, and stable isotopes. Services include characterization, contract manufacturing, custom products, software, support, testing, and mRNA development & manufacturing.
TNA Australia Pty Limited is based in Sydney, New South Wales, Australia, and is a global supplier of food processing and packaging products that was established in 1982 as a subsidiary of TNA Solutions Pty Ltd. The company’s inventory includes vibratory and vertical conveyors, spray- and slurry model seasoning systems, and weighing equipment including multi-head and linear models. It stocks products from various international brands including Yamato, Baader, and Longford. The company chiefly serves clients in the snack foods, confectionery, and pet food industries.
Delta Scientific Equipment Private Limited, established in the year 1991 and founded in West Bengal, India is engaged in developing and offering custom made scientific equipment. The company deal with products such as High Temperature Viscometers, Freeze Dryers, Dip Coaters, UV Curators, Dilatometers and Spin Coaters. The features of their products are as follows: Durability, Precision of the equipment, Calibration, Smooth functioning. The company have plans to expand the business by diversifying our products and making company strong by capturing international markets.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Specialty Coating Systems |
33.3%
|
2 | MilliporeSigma |
18.9%
|
3 | Delta Scientific Equipment Pvt. Ltd. |
18.2%
|
4 | Japan Create Co., Ltd. |
15.2%
|
5 | Navson Technologies Pvt. Ltd. |
10.6%
|
6 | TNA Australia Pty Limited |
3.8%
|
Derivation Method
The ranking is calculated based on the click share within the spin coater page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 1 | 33.3% |
Japan | 1 | 33.3% |
India | 1 | 33.3% |