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This section provides an overview for anti-spatter adhesion agents as well as their applications and principles. Also, please take a look at the list of 13 anti-spatter adhesion agent manufacturers and their company rankings.
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Anti-spatter adhesion agents are solvents used to prevent "spatter" generated during welding operations from adhering to the weld metal.
"Spatter" refers to metal particles or slag that fly off during welding. "Spatter" is the metal particles or slag that fly off during welding and adhere to the surface of the weld metal in the form of small particles.
To remove them, a trowel or a jet trowel using compressed air must be used. Anti-spatter adhesion agents facilitate this process.
By spraying it on the welding area before welding work, it prevents the adhesion of spatter. Even if spatter adheres, it can be removed with a wire brush. The use of a trowel is no longer necessary, and workability is improved.
The two main uses of anti-spatter adhesion agents are:
Anti-spatter adhesion agents not only prevent spatter from adhering to the base metal but also allow easy removal of spatter without damaging the base metal. It also has high anti-corrosion performance, and there is no fear of rust or corrosion of the base metal.
There are different types depending on the base metal, so select the appropriate one for the base metal. If the base metal is to be painted after welding, the top coat can be applied without removing the anti-spatter adhesion agent film after welding by selecting one that easily blends with the paint.
Anti-spatter adhesion agents are not only used on the metal to be welded, but also on welding torches to reduce tip deterioration and improve workability.
It is convenient to spray in advance on nozzles and tips used for semi-automatic and automatic welding, robotic welding, and even fusion welding to maintain anodic performance without contaminating the torch section.
Anti-spatter adhesion agents are formulated with quick-drying solvents. Since quick-drying solvents evaporate immediately after application, a film is quickly formed and welding work can begin in less time.
CFC used to be used as a quick-drying solvent, but now, from the viewpoint of global warming prevention, specified chemicals and organic solvents are sometimes used.
There are two types of anti-spatter adhesion agents, one for base metal and the other for torch, depending on the material to be applied. Anti-spatter adhesion agents for base materials are further classified according to the material of the base material.
There are anti-spatter adhesion agents for welding torch nozzles and tips. It contains highly heat-resistant pigments.
It prevents spatter from adhering to the tips of nozzles, tips, and other apparatuses, helping to maintain anode performance. It also extends the life of instruments, thus enabling cost containment.
Furthermore, it improves work efficiency by eliminating the need for instrument purification.
There are two types of anti-spatter adhesion agents for base materials:
The "for high tensile strength steel and mild steel" contains a special resin with high heat resistance. This is to prevent spatter from adhering when welding thick base metals that are subject to high temperatures. It also blends easily with paints, making it suitable for applying paints after welding.
For "stainless steel" is a water-soluble anti-spatter adhesion agent containing inorganic fine powder. It can be used for a wide range of base materials, from thin to thick plates. It is convenient because it can be easily removed by washing with water. However, care should be taken when using it on steel materials, as there is a risk of rust and corrosion.
Demand for water-soluble anti-spatter adhesion agents that do not use solvents is increasing due to environmental impact and health and safety considerations.
However, when water-soluble, there is a risk of blowholes and other defects occurring due to evaporation of moisture from the liquid if it accumulates in the weld area. It is especially important to apply the agent evenly on vertical surfaces to prevent liquid from dripping.
*Including some distributors, etc.
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Dynaflux, Inc., established in 1972 and based in Cartersville, United States of America, is a manufacturer and supplier of welding equipment. The company provides anti-spatter products, cleaners & degreasers, and safety & cover lenses. It also offers auto-darkening replacement lenses, and universal replacement face shields & head gears. Its manufacturing processes and capabilities are the greatest reference on the market for product performance. It provides solutions to meet the demands of metalworking through non-destructive testing.
joke Technology GmbH is a manufacturer of industrial polishing and grinding tools and machines that was established in Cologne, Germany, in 1940 before relocating its headquarters to Bergisch Gladbach. The company’s products include robotic systems for automated surface deburring or finishing, post-processing systems for finishing 3D printed parts, and micro-machining systems. It also offers diamant fluids and pastes for lapping and polishing processes. The company markets its products under its ENESKA brand name, and mainly serves clients in the industrial manufacturing and metalworking sectors.
Sumico Lubricant Co., Ltd., a manufacturer of metalworking lubricants, was established in 1957 and is based in Tokyo, Japan. It specializes in manufacturing rust preventives, metalworking lubricants, mold release agents, and cleaners. Its manufactured products are utilized in the industrial, automobile, and ship sectors across Southeast Asia. The company is a member of the Sumitomo Metal Mining Group. It has acquired several ISO certifications, namely ISO 9001:2015 and ISO 14001:2015. Its manufactured products contain solid lubricants such as molybdenum disulfide to maintain product durability and quality.
Forsthoff GmbH is a manufacturer of OEM heat tools for process applications established in Solingen, Germany, in 1976. The company produces welding machines for welding plastic materials using hot wedge or impulse technology, heat guns for shrinking or drying processes, and pressure rollers for applying pressure on newly-welded seams to solidify a bond. It also offers related accessories such as tips, connectors, and nozzles. The company’s products are commonly used by clients contractors in construction, roofing, and flooring operations.
ABICOR BINZEL USA, Inc., a company established in 1945, based in Frederick, Maryland, USA, is a manufacturer and supplier of welding and cutting technology and related products. The company provides various products such as MIG welding guns, robotic welding torches, laser welding optics, fume extraction systems, and consumables. These products are designed to be dependable, efficient, and cost-effective. It plays a pivotal role in welding and cutting processes across various industries, ensuring precise and efficient metalwork. From automotive manufacturing to construction, its solutions are integral to achieving quality welds and cuts.
Tuff Bond Industrial Adhesives Pvt. Ltd., established in 2001 and headquartered in Mumbai, Maharashtra, India, is a manufacturer and supplier of industrial adhesives and specialty chemicals. The company offers various products, including anti-spatter gel, cylinder head gasket compound, and electrical contact cleaner. It provides an epoxy gel coat, flash butt welding compound, and silicone sealant as well as siltreat 99 anti-stick coating compound, PU mold release compound, and thermally conductive paste. These products are manufactured using filtering machines and automatic packaging systems which facilates the company's production proccesses, serving the product demands of customers.
Twin Tech India Pvt. Ltd, established in 2001 and based in Uttar Pradesh, India, is a manufacturer and supplier of aerosols and sprays. The company offers a diverse range of industrial maintenance, car care, and home care products, including aerosol, silox, twin tapes, and air fresheners. These products find various applications include cleaning, dust removing, and detection of flaws and cracks, among others. It's customer service includes tailor-made solutions, standard products range, experienced and trained professionals assistance, competitive prices, and fast transportation. The company serves various industries, including IT, automotive, electrical and electronics, telecommunication, and textiles.
Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
India
|
2 | 25.0% |
China
|
2 | 25.0% |
|
United States of America
|
1 | 12.5% |
|
Germany
|
1 | 12.5% |
|
Japan
|
1 | 12.5% |
Canada
|
1 | 12.5% |
13 products found
13 products
East Japan Iwatani Gas Co., Ltd.
90+ people viewing
Last viewed: 9 hours ago
Standard Response
Spatter adhesion prevention technology contributes to labor savings, quality improvement, and productivity improvement.
Gunkyo Seisakusho Co., Ltd.
260+ people viewing
Last viewed: 9 hours ago
Very Fast Response
A multi-purpose spatter adhesion inhibitor that can be used on mild steel, high-strength steel, stainless steel, etc. It is an almighty type. ■Cus...
Gunkyo Seisakusho Co., Ltd.
160+ people viewing
Last viewed: 9 hours ago
Very Fast Response
The effect is completely different from conventional products. By spraying Ceramishield on the tip of the torch and nozzle of a semi-automatic wel...
San-S Engineering Co., Ltd.
60+ people viewing
Very Fast Response
This will solve your spatter problem. Non-Sputter S is a water-soluble, film-forming sputter preventive agent that is useful for all-purpose stainl...
Corporation Nonaka
320+ people viewing
Last viewed: 9 hours ago
Water -soluble spatter prevention agent during welding. Some types are easy to clean.
5 models listed
Corporation Nonaka
200+ people viewing
Last viewed: 9 hours ago
An oil -based sputter adhesion prevention agent during welding ◼︎ Applications and features ・ Rust prevention power that is extremely low viscosi...
Fuji Kiko Co., Ltd.
40+ people viewing
Last viewed: 1 day ago
■Product features ・You can feel the amazing effects from the moment you use it. ・An epoch-making welding spatter prevention agent. ・This product...
Composite Materials Co., Ltd.
20+ people viewing
Last viewed: 3 hours ago
■Summary By pre-applying this product to the material, you can prevent spatter (metallic particles) from adhering to it and make it easier to remov...
Envyro Vision Co., Ltd.
170+ people viewing
Last viewed: 9 hours ago
Simply spray on a material steel plate before welding work prevents the adhesion of spatter. Since it is appropriate depending on the type and mate...
