This section provides an overview for automatic welders as well as their applications and principles. Also, please take a look at the list of 43 automatic welder manufacturers and their company rankings. Here are the top-ranked automatic welder companies as of November, 2024: 1.Ken-Bar Tool & Engineering, Inc., 2.Elmet Technologies, Inc., 3.Magnatech LLC.
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An automatic welder is a machine designed to automate the welding process for materials like metals and plastics. By applying heat or pressure, these machines efficiently and accurately perform the task of welding, which traditionally requires manual labor.
Automatic welders offer consistent weld quality through mechanical control, reducing human error and unevenness associated with manual welding. They also enhance worker safety by operating in hazardous conditions, minimizing exposure to high temperatures and harmful gases. With their high productivity and consistent quality, these welders reduce production costs, minimize waste, and boost output, offering significant long-term economic benefits and increased competitiveness.
Automatic welders are employed in various industries, particularly in automotive manufacturing:
Used for welding automobile bodies, replacing time-consuming manual welding with efficient, cost-effective automated processes.
Employed in metalworking to manufacture diverse metal parts and structures, utilizing efficient welding processes like TIG welding for steel tanks and pipelines.
Used in energy sectors for welding pipelines and tanks in power plants and oil/gas facilities, using high-energy light sources and plasma welding for high-quality, durable welds.
Automatic welders operate on a power supply system, with adjustments in current and voltage specific to welding needs. They include welding heads, focused energy sources for forming molten pools, and sensors for feedback control. Automated material feeding systems ensure efficient and accurate welds, although specific energy sources and control methods vary.
Diverse types of automatic welders cater to different welding needs:
These machines use industrial robots for welding, offering multi-axis control and high precision for complex shapes.
CNC welders use computer-controlled systems for precise, programmable welding operations, ideal for mass production and complex tasks.
Semi-automatic machines combine manual operation with automatic aspects like electrode rod feeding and protective gas delivery.
*Including some distributors, etc.
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Koike Aronson, Inc., established in 1918 and headquartered in Arcade, New York, USA, is a manufacturer of cutting, welding, and positioning equipment. The company produces a diverse range of products, including CNC cutting machines, welding positioners, and portable cutting equipment that offer precise and efficient cutting, improved welding accuracy, and streamlined material handling. The products are used in industries such as metal fabrication, construction, automotive, and aerospace for advanced manufacturing processes, efficient material handling, and enhanced productivity. It has an ISO 9001:2000 certification and the 3D-Link Plasma Bevel Unit received awards from the Japan Welding Engineering Society.
Miller Electric Mfg. LLC (MEM) is an American manufacturer of arc welding and cutting equipment originally founded in 1929 before its acquisition by Illinois Tool Works (ITW) in 1993. Headquartered in Appleton, Wisconsin, the company produces various welders such as tungsten inert gas (TIG) and engine-driven models, wire feeders, and plasma cutters. It also offers related consumables and accessories, such as connector kits, spot welding tongs, safety equipment, and flux-cored wires. MEM products are commonly used in metal fabrication, manufacturing, and construction, as well as in the aviation industry.
Elmet Technologies Inc., established in 1929 and headquartered in Lewiston, United States of America, is a manufacturer of tungsten and molybdenum refractory metal products and machining services. The company manufactures tungsten and molybdenum foil, sheets, cubes, and powders. It also produces heavy alloys, rods, wire, foil, and sheet products. These products are exemplary in refractory metals, that cover a wide array of pure metals and alloys. It serves customers globally in Europe, Japan, Korea, and Taiwan. It is ITAR registered and has production management systems certified to AS9100 and ISO 9001.
STANLEY Infrastructure, established in 1843 and based in Portland, USA, is a manufacturer of handheld hydraulic tools and attachments. The company's portfolio of tools and attachments are categorised by the product application such as demolition, electric utility, recycling, railroad maintenance, light construction, search & rescue operations and other. These products include over 150 handheld hydraulic tools and over 30 mounted impact tools. The company offers various resources like digital library with manuals and spec sheets, catalogs and other literature to provide detailed information to the customers.
Bug-O Systems, founded in 1948 and headquartered in Canonsburg, Pennsylvania, United States, is a manufacturer of industrial cutting machines and welding systems. The company's products include trackless welding machines, tracked welding machines, and overhead tracked cutting machines. It also offers complete turnkey planned systems to suit plant size and operating requirements. Its products are used for cutting and welding steel, as well as for cutting wood and composite products. Its services include operator training and maintenance programs, and it serves sectors that include steel manufacturers and wood product manufacturers.
Banner Welder, Inc., established in 1948 and based in Wisconsin, United States, is a manufacturer of advanced welding solutions that have redefined industry standards. In 1991, the company underwent expansion, constructing a state-of-the-art plant spanning 62,000 square feet in Germantown, Wisconsin. It specializes in developing and producing a range of welding machinery and equipment that cater to various industries, such as manufacturing, agriculture, automotive, and transit/rail. The company's standard resistance welder product line includes projection/spot welders, press-type spot welders, rocker arm spot welders, and seam welders.
Bancroft Engineering is based in Milwaukee, Wisconsin as a manufacturer of automated welding equipment. The company provides Rotary welding machines, a series of weld lathes, Linear welding systems, assembly presses, and the designing and building of custom automated welding machinery. There are even process-specific machines for weld planishing, Weld cladding & overlay, positioners, and more. They serve numerous industries like Hydraulics, Military components, Compressors, Exhaust systems, Motor housings, and many others that require automated welders, semi-automated solutions & robotic options.
Magnatech is a manufacturer of specialized equipment for orbital pipe, tube, tube-sheet and pipeline welding systems, using the GTAW, FCAW, and GMAW welding processes located in East Granby, Connecticut, United States, since its establishment in 1951. For more than a century, Magnatech International has supplied the world with equipment for the hose, wire and cable, and flexible pipe industries. The company offers installation, technical services, and technical seminars to show how to properly maintain and operate machinery for maximum productivity.
THG Automation, LLC is a manufacturer of welding robotic system of robotic automation solutions, founded in 2020 and headquartered in Indianapolis, Indiana, USA. The company offers a wide range of products and services, including MIG welding, TIG welding, Oxy-Fuel cutting, and collaborative robots. The company also provides engineering design support, prototyping, and project management services. These products and services are being utilized by OEM industries for wire assemblies and cable harnesses.
Sunstone Engineering LLC is a designer and manufacturer of high-tech micro welding and engraving solutions based out of Payson, Utah. Under the Orion, Avis, PW, and Seit brands, the company serves industries as diverse as jewelry, power sell manufacturing, aerospace, and orthodontics. The company’s customers include Boeing, Ford, Tesla, and Microsoft. The company’s product lines include lasers, pulse arcs, HF inverters, and hot bar reflow welding systems. The company produces almost all its products at its factories in Utah and distributes them to customers around the world.
AMADA WELD TECH is a subsidiary of AMADA WELD TECH Co., LTD, which was founded in 1972. AMADA is based in Southern California and is a manufacturer of equipment and systems for resistance welding, hot bar bonding, laser marking, and other laser cutting services for industries such as aerospace, automotive, electronics, medical, and photonics. AMADA is ISO 9001:2015 certified. Examples of AMADA products include machines and systems for resistance welding, laser cutting, hermetic steam sealing, laser micromachining, and more.
Ken-Bar Tool & Engineering, Inc. is an American ISO certified tooling and machine manufacturer based in Muncie, Indiana, founded in 1957. The company specializes in creating custom machines for automation in manufacturing industries, additionally producing robotics cells, leak testing equipment, dies, fixtures, and automated gages. They possess machining, fabrication, 3D printing, and CMM measurement capabilities and they offer design, reverse engineering, and equipment upgrading services. The company is affiliated with the Association for Advanced Automation and FANUC ASI as a robotic systems integrator.
Sciaky, Inc., founded in 1939, is a manufacturer of EB welding equipment and industrial metal 3D printing systems for use in the aerospace, oil and gas, healthcare, and defense industries. The company is a subsidiary of Phillips Service Industries, Inc., and offers addictive manufacturing services and after-sales services such as preventative maintenance, modifications, retrofits, and upgrades.The corporation, headquartered in Chicago, Illinois, distributes its systems to overseas manufacturing plants and research and development facilities. Sciaky is a member of various associations including the International Titanium Association and the American Welding Institute.
AVIVA Metals, headquartered in the United States, is a supplier company specializing in the distribution of copper, bronze, and brass alloys established in 1998. The company's product portfolio includes copper sheets, bronze tubes, and brass bars, meeting different requirements of their customers with huge inventories. Their production and inventories consists of tubes, hollows, hexagons, wires, and made-to-order shapes for customer specific applications. They are a major USA alloy manufacturer and distributor of over one hundred different grades of copper alloys in excess of 5000 metric tons.
PHI Company, founded in 1949 and based in Lafayette, Louisiana, is a manufacturing company that provides production machinery for diverse application, and offers aeromedical services, pilot training, and aircraft maintenance. The company provides a comprehensive range of machines and tooling for bending tubes and pipes with great precision and small centerline radii. Their bending machines are available in manual, semi-automatic, and programmable digital control options for multi-axis bending. They are also a significant provider of presses for various applications, such as materials testing, composite materials, printed circuit board lamination, and molding.
Rice Automation, situated Missouri, United States, is a manufacturing company that specializes in the production of personalized welding stations. The company produces various kinds of welding cells, including manual turntable robotic welding cells, dual-zone, dual-zone HSTS, and dual-zone servo turntable robotic welding cells. It also offers fiber lasers, 5-axis waterjets, and milling & turning centers, and provides various services such as education on robot welding, setting up welding stations, as well as maintenance.
Sutton Garten Co.’s history dates back to1916 in Indianapolis, Indiana. Sutton Garten is an independent welding distributor, providing products and services. Sutton Garten’s product offerings include welding abrasives, dry ice & blast equipment, electric welding equipment & supplies, filler metals, flux and chemicals, fume extraction equipment, gases, cylinders, dewars, gas equipment for welding, welding hand tools, plasma cutting equipment, metal cutting sawing grinding tools, welding safety equipment, and weld accessories. Sutton Garten’s service offerings include bulk gas installations, carbon dioxide gas fill service, rental welding & cutting equipment as well as repairs.
Xiamen Landee Industries Co. Ltd., established in 1994, is an industrial components manufacturer based in Xiamen, China. It releases a new flow control model on a monthly basis and produces over 50 types of compononts, including pipes, valves, flanges, pipe fittings, and gaskets, in over 20 materials and 400 sizes. The company's products are used in the oil rig, gas, chemical, pharmacuetical, and paper-making industries, and it complies with API, CE, and ISO 9001:2008 certification requirements.
Polysoude, including over fifty local partners and subsidiaries, headquartered in Nantes, France since 1961 is a manufacturer that specializes in orbital and mechanized welding equipment and automated solutions. One of the core products of the company is its TIG orbital welding machines which are designed to weld pipes and tubes that are used in critical applications. It also manufacturers the plasma welding machines which use plasma to heat the metal and create a molten pool, which is then used to join the parts together.
Detroit Torch & Mfg. Co. is a manufacturer of cutting torch and welding systems established in 2014 and based in Rochester Hills, Michigan, USA. The company specializes in torches, components, and related accessories used for cutting or welding various metals. Its product line includes complete torch kits, gas flow regulators, and DHC2000 torches for cutting or welding operations. The company also offers additional repair and warranty services for its torches and torch parts. Its products are mainly used in jewelry making, automotive repair or restoration, and metal fabrication processes.
Forsthoff GmbH is a manufacturer of OEM heat tools for process applications established in Solingen, Germany, in 1976. The company produces welding machines for welding plastic materials using hot wedge or impulse technology, heat guns for shrinking or drying processes, and pressure rollers for applying pressure on newly-welded seams to solidify a bond. It also offers related accessories such as tips, connectors, and nozzles. The company’s products are commonly used by clients contractors in construction, roofing, and flooring operations.
International Manufacturing Teletrading Sources, established in and based in Taiwan, China, is a manufacturer and supplier of machine tools. The product portfolio includes a diverse range of machinery tools with advanced technology. The products are used in various industries such as metal cut, tool systems, fabrication, welder systems, laser cut systems, heat treatment, saw machine and other machine components. The company also offers international technology events, IMTS services and technical support.
Turbo Heat Welding Tools, founded in 2007 and located in Buena Park, California, United States, is a manufacturer that specializes in designing and manufacturing flooring and heat welding tools. It offers 4/5mm turbo round tip, turbo roller guide for Leister welder, turbo cove groover wire brush handle, rubber hand groover, as well 4/5mm turbo precision nozzle and master turbo groover.The company’s welders use high temperatures and air pressure to create strong welds, and are easy to use in many industrial applications.
Automated Industrial Machinery, Inc., founded in 1992, is a Tampa, Florida-based manufacturer and supplier of 2-dimensional and 3-dimensional CNC bending machinery. AIM Inc. manufactures materials used by contract fabricators and OEM manufacturers to develop equipment for construction, automotive, point-of-purchase display, HVAC, and material handling. The company is a member of The Wire Association International, the National Association of Manufacturers, the Wire and Cable Industry Suppliers Association, the Wire Fabricators Association and CASMI.
Centerline (Windsor) Limited is a reputable manufacturer that specializes in the automotive industry. The company was established in 1957 and is based in North America. With a strong market proximity, Centerline offers a wide range of outstanding automotive solutions, which include automated welding systems, assembly lines, and tools. The company experienced team provides comprehensive engineered services, from design and prototype to full-scale production. Centerline (Windsor) Limited's allegiance to excellence and customer satisfaction has solidified its position as an authentic and dependable partner for automotive manufacturers worldwide.
Standard Resistance Welder Company was founded in 1973 and headquartered in Winston, Georgia as a division of Jim Dally & Associates, inc. The company is a developer, engineer, and manufacturer of resistance welding equipment. The company offers custom design and manufacture of all types of standard and special resistance welding equipment and systems as well as electrodes, special tooling, and fixtures. The company’s products include resistance welders and other welding products including gun welders, seam welders, press-type welding machines, and automated welding systems bench welders.
Weldlogic was started in 1978 and is headquartered in Newbury Park, California. The company serves both domestic and international customers globally in the medical, sensor, aircraft, military, and oil industries as an engineer and manufacturer of welding systems and roll-forming systems. In addition to welding systems and roll forming systems, the company offers various custom systems, tube manufacturing cells, welding power supplies, and laser welding systems. The company offers process validation via pretesting systems and guarantees that the quality and specifications of every system delivered meet or exceed customer requirements.
TECNIMODERN AUTOMATION, established in 1973 and based in Laval, France, is a manufacturer and supplier specializing in the design of assembling and packaging machines. The company's product portfolio includes vertical bagging machines, automatic counters for weighing, and TA vibrating bowls. These products are used in various industries, including the packaging industry, electronics, and the food and beverage industry. The company provides services, including technical support, customizing the machines to meet the specific needs of customers, and ensuring the availability of spare parts.
Heinz Soyer Bolzenschweißtechnik GmbH, founded in 1970, is a manufacturer and supplier based in Wörthsee, Germany, producing welding studs and stud welding equipment. The company offers a range of welding studs, including coarse threaded and threaded studs, with and without flanges. Its stud welding equipment varies from compact and battery-operated to universal options, complete with stud welding guns and accessory sets. The company notably holds a patent for SRM Technology, a welding process in radial symmetrical magnetic fields, enabling safe and clean welding without applying ceramic rings. This process finds applications, especially in automated stud welding plants and large-scale component productions.
Shanghai Turin Smart Robot Co.,Ltd, established in 1978 and based in Shanghai, China, is a manufacturer and supplier of TURIN industrial robots. The company's product portfolio includes Turin robots, industrial robots, SCARA robots, collaborative robots, and robot system equipment. These products are utilized in various sectors, including automotive, metal processing, semiconductor manufacturing, electronics, and logistics. The company also provides services, including customized development, technical support, shipping, and delivery. The company is ISO 9001:2015 and GB/T 19001:2016 certified for its quality management system.
Taylor Studwelding Systems Ltd, founded in 1984, is a manufacturer, designer, and supplier of Drawn Arc, Capacitor Discharge, and Automated stud welding machinery, along with a wide range of weld studs. The company has established itself as the UK's premier player in the welding machinery industry. Taylor Studwelding Systems Ltd's extensive experience in the field reflects its bond to excellence and innovation in welding technology. The company has solidified its namefor providing quality welding solutions and equipment, serving a diverse clientele in various industries.
Gullco International, Inc., founded in 1954, is a manufacturer and distributor of welding automation products such as welding carriages, electrode ovens, ceramic weld backing, high-speed beveling, and cutting carriages used in shipbuilding, tank welding, oil & gas, infrastructure, and power generation industries. Based on Bavaria Road East in Macedonia, the company provides on-site training for the use of Gullco products, specializing in horizontal and vertical welding. International trademarks include KAT, MOGGY, KBM, Pipe Kat, and SAM.
LJ Welding Automation was founded in 1976 and is based in Alberta, Canada, and is a supplier of welding automation equipment and vessel rotators to the welding and fabrication industry. The company provides manipulators, pipe titan welding systems, turning rolls, pipe stands & positioners, and, low-profile welding turntables as well as welding positioner accessories, conveyor systems, cable reel rollers, and, beam clamp rollers for pipe & spooling fabrication, tank & vessel fabrication, pipeline installations, wind towers & power generation, and custom material handling sectors.
P Systems International Inc. was established in “2002” and has become a leading distributor of advanced solutions for the automotive collision repair industry. Specializing in auto body collision repair equipment, the company offers a comprehensive range of state-of-the-art tools and systems designed to enhance efficiency and precision in collision repair processes. From cutting-edge frame straightening equipment to advanced spot welders, electronic measuring systems, paint curing lamps, and SPR riveting tools. Pro Line Systems delivers high-quality OEM products that meet the demands of modern auto body shops around the world. With a focus on innovation and customer satisfaction, Pro Line Systems continually strives to provide reliable, durable, and cost-effective solutions that empower professionals to achieve exceptional results in their repair and refinishing work.
Tank Welding LLC is a USA web-based factory which is a direct supplier company, specializing in custom-built automatic tank welding machines for LNG and flat-bottom tanks with their overseas partner company in Asia since its establishment in 2015. The company offers multiple standard site-proven automatic girth welder designs (AGW) and 3 O’clock welder designs, single pass EGW and VUP vert welders, AVW multi-pass automatic vert welders, automatic vert buggy, tank jacking equipment, curved plate welders, and other types of equipment.
Airgas, an Air Liquide company, is a supplier of industrial, medical and specialty gases, as well as hardgoods and related products, founded in 1982 in Radnor Township, Pennsylvania. The company serves over one million customers and has a distribution network of about 1,400 locations. They offer a wide range of products including welding equipment and supplies, atmospheric gases, carbon dioxide, ammonia and process chemicals. They have grown through more than 500 acquisitions and internal growth to become the largest national distribution network in the packaged gas industry. Red-D-Arc Welderentals is one of their subsidiaries.
Maucotools s.r.l., is headquartered in Catanzaro, Italy, as a manufacturer and supplier of portable line boring machines. The company's product portfolio includes pipe cold cutting machines, pipe beveling equipment, and pulse MIG welders. These products are used in various sectors, including the mining, power generation, and shipbuilding industries. The company operates in compliance with ISO 9001:2015 and ISO 14000 guidelines and has a global sales network in various countries, including New Zealand, Brazil, and China.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Ken-Bar Tool & Engineering, Inc. |
6.3%
|
2 | Elmet Technologies, Inc. |
4.8%
|
3 | Magnatech LLC |
4.8%
|
4 | THG Automation, LLC |
4.8%
|
5 | Koike Aronson, Inc. |
4.8%
|
6 | Heinz Soyer Bolzenschweißtechnik GmbH |
3.2%
|
7 | CAR-O-LINER GROUP AB |
3.2%
|
8 | VARI TECHNOLOGY LTD. |
3.2%
|
9 | Extol, Inc. |
3.2%
|
10 | Sumig USA Corporation |
3.2%
|
Derivation Method
The ranking is calculated based on the click share within the automatic welder page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 20 | 64.5% |
China | 4 | 12.9% |
France | 2 | 6.5% |
Canada | 2 | 6.5% |
Germany | 1 | 3.2% |
United Kingdom | 1 | 3.2% |
Sweden | 1 | 3.2% |