This section provides an overview for automatic soldering machines as well as their applications and principles. Also, please take a look at the list of 18 automatic soldering machine manufacturers and their company rankings. Here are the top-ranked automatic soldering machine companies as of November, 2024: 1.PROMATION INC. USA, 2.Fancort Industries Inc., 3.PCB Unlimited.
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Categories Related to Automatic Soldering Machines
An automatic soldering machine is a device designed to automate soldering process. This method involves melting solder—an alloy used to join metals—akin to brazing, and is extensively utilized in attaching electronic components.
Whereas manual or iron soldering was once prevalent, mass production has now shifted towards advanced techniques such as flow and reflow soldering, with laser soldering also gaining traction.
Automatic soldering machines have become crucial in manufacturing electronic components. The shift from manual labor to automation caters to the growing demand for precision and speed, driven by the miniaturization and sophistication of electronic devices. These machines ensure high precision and efficiency, crucial for assembling the core components in various products, including smartphones, PCs, home appliances, automobiles, and medical devices. They are pivotal in mass production, enabling the production of uniform quality products swiftly.
Automatic soldering machines have evolved based on the principles of flow and reflow soldering, crucial for enhancing production efficiency and quality.
This equipment solders components by passing them through a pre-melted solder bath, utilizing a conveyor belt for continuous processing. While it allows for processing large volumes quickly, it may lack precision and risk solder adhering to undesired areas.
Reflow soldering involves applying cream solder— a blend of solder and flux—to specific component areas, then melting it in a high-temperature furnace. This method offers precise soldering, ideal for high-quality product manufacturing.
Different types of automatic soldering machines cater to varying manufacturing needs. Selecting the right equipment is crucial for maintaining product quality and production efficiency.
This method is efficient for soldering a vast number of components quickly but may not be ideal for small or delicate parts due to solder quantity adjustment challenges and the risk of solder bridging.
Reflow soldering enables precise control over solder placement and quantity, ensuring high-quality soldering suitable for products that require precision.
*Including some distributors, etc.
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Fusion Inc., founded in 1933 and headquartered in Willoughby, Ohio, is a manufacturer of brazing and soldering automation solutions. The company supplies brazing and soldering paste and powder to various markets across Western, Central, and Eastern Europe, as well as countries in Africa and the Middle East. These products are vital in the manufacturing and fabrication industries, enabling bonding of different materials, creating durable joints across a wide range of applications. The company conducts feasibility testing for new applications, ensuring the quality of its manufacturing solutions.
PROMATION INC.USA, established in 1999 and based in Kenosha, Wisconsin, is a manufacturer and supplier of automated handling solutions, robotic soldering systems, and technical furniture. Their product portfolio is composed of dispensing, screw driving, laser marking, soldering, and collaborative robots used in the electronics manufacturing industry. The company also offers various PCB handling equipment such as turning stations, barcode scanning conveyors, shuttle gates, slide lines, and inspection stations. The products are across a wide range of industries including aerospace, automotive, military, medical, and consumer electronics.
Fancort Industries Inc., founded in West Caldwell, NJ, in 1973 is a manufacturer and distributor of tooling & automation equipment. The company's product portfolio includes lead forming equipment, lead forming services, industrial presses, press-fit equipment and robotic tinning systems.The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company also offers automation solutions such as o robotic soldering, automated inductive brazing/soldering, robotic screw fastening, robotic dispensing and robotic tinning.
PCB Unlimited, Inc., established in 2008 and based in the U. S. A., manufactures prototype printed circuit boards. PCB Unlimited specializes in PCB assembly services. It can redesign a board or replace difficult-to-find parts with the available ones. The company offers prototype and short-run assembly, with fast turn times and instant online ordering and quotes. It also delivers PCB Layout and Design Services and assists in converting a schematic into a finished PCB ready for assembly.
Shoritsu Electric Industry Co., Ltd., established in 1958 with headquarters in Kawasaki City, Japan, is a manufacturer of PCBs (printed circuit boards), mount assemblies, and custom solutions. The company offers various printed circuit boards, including custom boards and PCB mounting, and also offers complete final product assembly. It also specializes in electronic device solder wire, soldering iron cleaner, and automatic soldering device development and manufacturing. Its capabilities include small batch and multiple variety production, short delivery times, low-cost component purchasing through subsidiaries, and reproduction of discontinued products.
JAPAN UNIX CO., LTD. established in 1974 and based in Minato, Tokyo, is a manufacturer and distributor of soldering equipment. The company's product range includes automatic soldering robots, laser soldering, soldering management software, and soldering peripheral products. These products are essential for various soldering processes. It serves industries such as electronics manufacturing, automotive assembly, aerospace production, and precision instrumentation. Furthermore, the company's core services include design, development, manufacturing, and sales of soldering equipment.
Wolf Produktionssysteme GmbH & Co. KG, established in 1988 and headquartered in Freudenstadt, Germany, is a manufacturer and supplier of special soldering and welding machines and automation solutions. The company's custom products include plastic welding sensor units, automatic metal laser welding machines, and semi-automatic assembly lines. Its technology and solutions include microwave soldering for PCBs, laser marking systems for branding components, and scalable automated electronic component assembly lines with test modules. Its services include the supply of spare parts for 10 years from the time of the delivery of its machines.
Senju Metal Industry Co., Ltd. (SMIC) is a manufacturer of soldering systems, factory automation (FA) equipment, and slide bearings based in Adachi-ku, Tokyo. The company was founded in 1938 and produces various soldering solutions and materials for applications in aerospace, electronics, automotive and medical technology. The company's specialized product lineup includes wave, laser, reflow, and micro soldering systems, as well as FA equipment like pureloy wires and spray fluxes. SMIC's client corporations include Intel, Philips, and NASA.
HAKKO Corporation, established in 1952 and has its headquarters in Osaka, Japan, is a manufacturer and distributor of soldering equipment and solutions. It offers a wide range of products including soldering stations, desoldering tools, and soldering pots. These products are used for various thermal control needs such as in electronics manufacturing, hobbies, and crafts. The company operated globally and holds both the ISO 9001 quality management and ISO 14001 enviornmental management certifications.
Changzhou Mingseal Robot Technology Co. Ltd. is a manufacturer of semiconductor production machinery and equipment established in 2008 in Changzhou, Jiangsu, China. The company’s products include underfill dispensing machines for enhancing the mechanical strength or thermal cycling performance of semiconductor packages, and wafer-level dispensing systems for precision in wafer processing. It also offers soldering systems designed for accuracy and precision in the electronic assembly process. The company’s products are used in the semiconductor, consumer electronics, and communications industries.
Hil-Man Automation, founded in 1996 and located in Zeeland, Michigan, is a manufacturer that provides industrial automation solutions. Their range of products includes robotic systems, assembly equipment, material handling systems, pick-and-place systems, and packaging equipment. Their industrial automation solutions enhance productivity, accuracy, and efficiency in manufacturing operations, enabling companies to achieve higher output, cost savings, and improved quality control. The products offered by Hil-Man Automation are utilized in a range of industries that require industrial automation solutions.
RobotDigg is a Chinese manufacturer of linearized and motorized systems that was established in 2011 in Hong Kong. The company produces various parts and systems for use in robotic automation, including surface mount technology (SMT), laser marking, and glue dispensing machines, as well as stepper, BLDC and servo motors. It also offers related products and parts, such as 6 DOF robot arms, grippers, and controllers. RobotDigg products are used in factory automation, mass manufacturing, and packaging operations, as well as by clients such as Jugetek, QiHe, and Charmhigh.
Apollo Seiko is a manufacturer and supplier of automated solder solutions and their peripheral equipment and accessories established in 1969 and headquartered in Helmond, The Netherlands. The company offers various automated soldering solutions such as iron tip soldering, sleeve soldering, selective flow soldering, and laser soldering used in electronics, plumbing, and metal work applications. It also offers various accessories for the machines including iron tip cleaners, camera systems, solder feeders, fume extractors, and temperature & position controls.
JBC Tools, established in 1929 and headquartered in St. Louis, USA, is a manufacturer and distributor of tools for soldering and rework operations in electronics. The company is a pioneer in the manufacturing of lead free hand soldering and desoldering tools, and SMT rework equipment. The R&D driven company has developed an efficient soldering technology that has a soldering capability at lower temperatures, a greater heat transfer, and extended tip life which results in reduced cost of operation. JBC also offers electronic soldering stations, cartridges, tips, and accessories all of which comply with EC regulations and ESD recommendations.
Orion Industry, established in 1994 in Ballainvilliers, France, is a wholesale manufacturer and supplier of electronic equipment and services. The company's product range includes SMT capital equipment machines for prototyping, dry cabinets, PCB separators, THT preforming machines from streckfuss/olamef/iteco, and selective soldering tools. These products are used for various needs such as screen printing, pick and place, and oven operations. It serves sectors requiring electronic board manufacturing, control, and repair. They also offer services like SMD electronic board fabrication in its ESD-protected fab lab, and X-ray inspection.
Fives, founded in Paris, France, in 1812 is a of manufactures machines and process equipment. The company's product portfolio includes CNC machines, milling machines, lathes, and grinders that are used in reactors, heat exchangers, filtration systems, mixers, and other bespoke solutions. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
TM Robotics is an American authorized distributor of industrial robots manufactured by the Japanese company Shibaura Machine (formerly known as Toshiba Machine) that was established in the year 2000. Based in Elk Grove Village, Illinois, the company offers various industrial robots, including Selective Compliance Articulated Robot Arm (SCARA), Cartesian, and 6-axis model category robots. These are used in a wide range of industrial facility applications, including loading or unloading, machine tending, and assembling. TM Robotics operates internationally, with a European headquarters in Hertfordshire, United Kingdom and a network of distributors across North and South America, Africa, Asia, and Europe.
Kurtz Ersa, Inc., a company founded in 1779 and based in Bavaria, Germany, is a manufacturer and supplier of molding machines. The company's product portfolio includes stencil printers, shape molding machines, and soldering tools. These products are used in various industries, including electronics manufacturing, telecommunications, and the aerospace industry. The company has 17 production and sales locations in various countries, including the United States, Vietnam, and France. Additionally, the company is ISO 9001, ISO 45001, and ISO 14001 certified for its quality and sustainability practices.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | PROMATION INC. USA |
14.9%
|
2 | Fancort Industries Inc. |
11.8%
|
3 | PCB Unlimited |
10.9%
|
4 | Fusion Inc. |
8.1%
|
5 | JBC Tools USA, Inc. |
6.8%
|
6 | Hil-Man Automation |
5.4%
|
7 | SENJU METAL INDUSTRY CO., LTD. |
5.4%
|
8 | Apollo Seiko |
5.0%
|
9 | HAKKO Corporation |
4.5%
|
10 | RobotDigg |
4.1%
|
Derivation Method
The ranking is calculated based on the click share within the automatic soldering machine page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 4 | 36.4% |
Japan | 4 | 36.4% |
Germany | 1 | 9.1% |
Netherlands | 1 | 9.1% |
Spain | 1 | 9.1% |
1 product is listed.
ASUE Co., Ltd.
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