This section provides an overview for straight feeders as well as their applications and principles. Also, please take a look at the list of 13 straight feeder manufacturers and their company rankings. Here are the top-ranked straight feeder companies as of November, 2024: 1.Kanto Denshi Co., Ltd, 2.Fastfeed Corporation, 3.SMS Direct, Inc.
Table of Contents
A straight vibration feeder is a device that feeds parts by vibrating a straight chute.
The chute feeds the aligned parts to the next process. It serves as a buffer and is often used in combination with a Straight Feeder, but it can also be used as a stand-alone device by tilting it.
Straight Feeder can be divided into three types: fixed type, rubber foot type, and plate spring type. As with parts feeders, there are electromagnetic and piezoelectric drive systems. Straight Feeder is often used as one element of Parts Feeder and feeds parts aligned by Bowl Feeder in a straight line.
The parts are then fed to the next process. They are also useful when feeding parts from the parts feeder hopper to the bowl feeder.
Straight Feeder is used to mechanize and speed up production lines and assembly processes. Workpieces are placed in a bowl and vibrated to align them in a predetermined position and feed them to the next process, such as an inspection machine, assembly machine, or packaging machine. This system can automate the work of aligning and supplying parts, which was conventionally done manually.
The feeder can supply many types of parts, and is used for metal parts, rubber, plastic, electronic parts, medical equipment, food products, etc.
Straight Feeder is a device that vibrates a large quantity of parts, aligns them in a certain direction with the guidance of an alignment plate, and feeds them to a machine in the next process. Vibration is directional, and many can switch between forward and backward motion.
Depending on the mounting method, there are fixed, rubber-footed, and plate-spring types. Electromagnetic and piezoelectric drive sources are used for vibration.
In the fixed type, the base of the Straight Feeder's base and the lower base are directly fixed to each other. Since vibration is transmitted directly to the base, a thick and sturdy base and trestle are required. For this reason, it is employed only for small Straight Feeder. This type of feeder is used when handling a large amount of minute workpieces.
In the rubber foot type, the base of the Straight Feeder base and the lower base are fixed with rubber feet. This type of feeder is often used for relatively large Straight Feeder. Vibration adjustment is easy, and it is characterized by the ease of producing amplitude.
Rigidity requirements for the base and trestle are not high. However, due to the large oscillation of Straight Feeder, it is not suitable for minute workpieces or workpieces that are often subject to severe conditions for delivery to and from the transfer section.
The plate spring type feeder is secured to the base and lower base of the Straight Feeder trestle by means of a plate spring. If a thick, solid base and trestle are not used, vibration will escape, resulting in poor workpiece advancement. Straight Feeder is suitable for workpieces that have many severe conditions for receiving and transferring to and from the transfer section because of its low vibration.
Electromagnetic and piezoelectric drive systems are often used to drive Straight Feeder. Half-wave drive type, full-wave drive type, inverter drive type, and high-frequency vibration type are available. Self-excited vibration, mechanical, and pneumatic systems are also used.
When selecting a Straight Feeder,
First, it is important to analyze the characteristics of the target part. The appropriate Straight Feeder should be selected based on the weight, size, and material of the part.
Feeding capacity is the number of parts that can be fed to the next process machine per minute. To increase the feeding capacity, there are multiple-row feeding methods as well as increasing the feeder speed.
If problems are anticipated with alignment and ejection, such as parts with complex shapes that are easily tangled, damaged, or susceptible to static electricity, various countermeasures are added.
The advantages of introducing Straight Feeder are efficiency improvement, automation, and labor saving in the production line. Compared to manual parts feeding, the speed and accuracy of the operation are dramatically increased, resulting in higher productivity.
In addition, by using image processing, etc., defective parts can be detected and eliminated automatically. Mechanization can reduce human errors such as oversight and sorting errors.
The disadvantage of Straight Feeder is its installation cost. Straight Feeder is often used as an element of a parts feeder, not as a stand-alone feeder, so it is necessary to consider how the equipment as a whole can work together. Matching with the current equipment is important.
It also requires the ability to respond when the object changes, and there is a risk that it may become completely unusable. Furthermore, it is important to reduce the risk of line stoppage due to feeder failure, which requires regular maintenance.
*Including some distributors, etc.
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Performance Feeders, Inc. is a manufacturer utilizing state-of-the-art technologies for tailored parts handling and materials solutions. Its product line includes vibratory feeder bowl systems and conveyor belts, catering to automation needs in the automotive and medical manufacturing sectors. The company provides SolidWorks models for seamless integration, transparent project updates, product inspections through on-site visits or online videos, as well as installation services. They operate from a spacious 30,000 sq. ft. in-house facility located in Oldsmar, Florida, and maintain a nationwide network of representatives.
Hoosier Feeder Company, founded in Knightstown, IN, in 2007 is a manufacturer of equipment that orients parts for packaging and assembly lines. The company's product portfolio includes custom built vibratory, centrifugal and specialty feeding systems, vibratory feeders, and puck feeders. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company also provides services including national distribution, product selection, installation, preventative maintenance, troubleshooting, repair and customer service.
Daishin, a company founded in 1979 and based in Nagano, Japan, is a manufacturer and supplier of parts feeder systems and equipment. The company offers a wide range of products, including piezoelectric stack parts feeders, vibrators, stepping hoppers, and various controllers. These products cater to various manufacturing sectors such as automotive, aerospace, and electronics. Their machinery is utilized in the production of intricate components and parts to ensure accuracy in the manufacturing processes. The company also offers limited services in Japan such as product drawing downloads, manual offers, and public information.
Nittoseiko Co. Ltd, established in 1938 at Kyoto, Japan is a manufacturer of screw driving components and screw fastening products. The company specializes in manufacturing advanced solutions for fastening, assembly as well as inspection technology. The products list involves loose proof screws, special cold forged parts, automatic screw driving machines, screw driving robots and measuring instrumentation systems. The products are used in applications such as automobiles, home appliances, telecommunications, electronic products and machinery. These fastening and assembly systems make it easier to assemble various components and also bond them together in a robust way.
SINFONIA TECHNOLOGY CO., LTD., established in 1917 in Tokyo, Japan, is a manufacturer specializing in motion equipment, driven by advanced electromagnetic control technology. The company offers a comprehensive range of products and solutions, including clean transport devices, vital electrical components for space rocket systems, cutting-edge testing systems, advanced vibrating equipment, and electromagnetic clutch systems, among others. These diverse products serve critical functions in sectors such as Aerospace, Industrial Transportation, and Liquid-Crystal manufacturing equipment.
Kanto Denshi Co. Ltd. is based in Yokohama, Japan, and is a manufacturer of factory automation systems and automated manufacturing equipment originally established as Kanto Kako Machinery Corporation in 1964 before rebranding in 2018. The company designs and manufactures units and systems for automated industrial processes. These include MEMS chips for optical devices, parts feeders, and optical inner wall metrology systems. The company also offers custom design, software development, and system integration services for its clients with unique project specifications. It primarily serves customers in the robotics, semiconductor, and telecommunications industry.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Kanto Denshi Co., Ltd |
36.8%
|
2 | Fastfeed Corporation |
15.8%
|
3 | SMS Direct, Inc |
10.5%
|
4 | Hoosier Feeder Company |
10.5%
|
5 | AgBrand Products |
5.3%
|
6 | Roberts Business Machines, Inc |
5.3%
|
7 | United Global Packaging LLP |
5.3%
|
8 | Straight Shooter Equipment Company |
5.3%
|
9 | Performance Feeders, Inc. |
5.3%
|
Derivation Method
The ranking is calculated based on the click share within the straight feeder page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 46.2% |
Japan | 4 | 30.8% |
New Zealand | 1 | 7.7% |
India | 1 | 7.7% |
Australia | 1 | 7.7% |
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