This section provides an overview for reflow machines as well as their applications and principles. Also, please take a look at the list of 39 reflow machine manufacturers and their company rankings. Here are the top-ranked reflow machine companies as of November, 2024: 1.Heller Industries, Inc., 2.Packaging Technologies GmbH, 3.DDM Novastar Inc..
Table of Contents
A reflow oven is a device used to bond printed circuit boards and electronic components. Soldering is used to bond PCBs and electronic components, and reflow machines are used to paste solder automatically on PCBs and mount components.
Reflow refers to the process of applying solder paste to the necessary areas on the board and bonding electronic components to the areas covered with solder when mounting surface-mounted components on the board.
There are small reflow ovens used for prototypes and large reflow ovens used for mass production.
Reflow ovens are used to paste solder automatically onto printed circuit boards and mount electronic components for surface mounting.
When soldering components to a printed circuit board, there is a method of actually bonding the electronic components by hand using a soldering iron, but this is a very difficult process when the number of components is large or when the bonding surface is extremely small.
In recent years, the miniaturization of mounted components and the densification of mounted components due to the high integration of circuits have increased, and there is concern that insufficient adhesion or shorts may occur when soldering is done by hand. Therefore, the use of reflow ovens, which enable precise surface mounting, makes it possible to assemble boards reliably.
Solder is pasted on a printed circuit board, and surface-mounted components are placed on top of it.
In this process, the board, solder, and electronic components are heated to bond the board and components. The reflow oven can perform these processes automatically.
To use the oven, start by inputting the necessary data in advance before mounting the components. The required data includes information such as where on the printed circuit board the solder is to be applied, which electronic components are to be mounted where, and what temperature is needed to melt the solder. It is also necessary to check whether the temperature required for soldering is higher than the endurance temperature of the electronic components when melting and bonding the solder, and to set the heating temperature at what temperature and heating time for how many seconds. These settings are called temperature profiles. Some products can do temperature profiling automatically.
Since this is a very convenient device, it is useful for making prototypes in the development of products at manufacturers.
*Including some distributors, etc.
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Palomar Technologies, Inc., Established in 1975, is a manufacturer of precision automation equipment specializing in microelectronics assembly and packaging solutions. The company offers a range of products, including die attach solutions, wire bonding equipment, and optoelectronic packaging systems. With a global captivity, Palomar Technologies has solidified its position as a key player in the industry, providing cutting-edge technology for various applications. the company's Wide range of products has made them a preferred choice among those seeking advanced assembly solutions.
Manncorp Inc., established in 1967 and based in Huntingdon Valley, PA, USA, is a manufacturer and supplier of electronics assembly equipment. The company's product range includes SMT pick & place machines, SMT stencil printers, reflow ovens, die-attach machines, and PCB conveyors. These products are designed for the efficient assembly and handling of printed circuit boards, serving the appliances, electrical, and electronics manufacturing industries. The company offers services such as warranty support, extended warranty provisions, post-warranty support, and pre-owned equipment registration.
DDM Novastar Inc., established in 1982 and based in the USA, is a manufacturer and supplier of surface mount assembly and through-hole assembly systems for PCB assemblers. The company's product range includes stencil printers, pick and place machines, reflow ovens, wave solder equipment, and selective solder machines. These products are designed for the assembly of printed circuit boards. It primarily serves industries such as aerospace/defense/military, semiconductors, telecommunications, and medical devices. The company provides services like onsite and factory training, precision equipment repair, leasing, and customization.
BTU International, founded in 1950 and based in North Billerica, Massachusetts, USA, is a manufacturer and supplier of advanced thermal processing equipment solutions. The company's product range includes Aurora, Pyramax, Pyramax Vacuum, Pyramax TrueFlat, and Pyramax ZeroTurn Dual Chamber Reflow Oven. These products are designed for thermal processing, solder reflow, and custom furnace applications. It primarily serves industries such as electronics manufacturing, semiconductor packaging, brazing, and solar cell processing. The company offers services like BTU upgrades, precision control, high-temperature belt furnace customization, and solar cell processing solutions.
Heller Industries, Inc., established in 1960 and based in Florham Park, New Jersey, USA, is a manufacturer and supplier of thermal process solutions. The company's product range includes convection reflow ovens, vacuum/voidless reflow ovens, formic/fluxless reflow ovens, pressure curing ovens, and vertical curing ovens. These products are used for convection reflow soldering, void-free soldering, fluxless soldering, and curing applications. It serves industries such as consumer electronics assembly, semiconductor advanced packaging, SMT surface mount technology, and power electronics. The company offers advanced manufacturing, custom solutions development, in-house values training, and global technical support.
PCB Unlimited, Inc., established in 2008 and based in the U. S. A., manufactures prototype printed circuit boards. PCB Unlimited specializes in PCB assembly services. It can redesign a board or replace difficult-to-find parts with the available ones. The company offers prototype and short-run assembly, with fast turn times and instant online ordering and quotes. It also delivers PCB Layout and Design Services and assists in converting a schematic into a finished PCB ready for assembly.
SHINKO SEIKI CO., LTD., established in 1949, and located in Kobe, Japan, is a manufacturer of vacuum devices, electric furnaces and semiconductor manufacturing equipment. Its product line includes a vast array of vacuum pumps such as mechanical booster pumps, vacuum exhaust unit, oil sealed rotary vacuum pumps and water ring vacuum pumps. Its product range also inlcudes soldering equipments, optical inspection equipments, thin film forming equipments, and plasma processing equipments. The company holds several certification for its operation such as the ISO 14004, and the ISO 9001.
Hang Zhou Tronstol Technology Co. Ltd., established in 2010, is a manufacturer of equipment and machinery for the electronics manufacturing industry based in Zhejiang, China. The company specializes in pick-and-place machines, which are essential components in the assembly of electronic products, especially on printed circuit boards (PCBs). These machines are used to automatically place electronic components, such as resistors, capacitors, integrated circuits, and other small parts, onto PCBs with precision and efficiency. The company also offers other SMT (Surface Mount Technology) equipment and machinery, including reflow ovens, stencil printers, conveyors, and other accessories.
Beta LAYOUT GmbH, founded in 1989 and headquartered in Aarbergen, Germany, is a manufacturer of PCB prototype. The company provides printed circuit boards and assembly, SMD stencils, digitally printed front panels and other relevant electronic products. It also offers layout service for customized PCB designs, and kitting service that enables customers to order PCBs together with the matching components. The company has an e-store offering numerous products for developing, equipping and soldering as well as further products associated with electronics.
Tamura Corporation was founded in 1924 in Tokyo, Japan as Tamura Radio Store, making it one of Japan’s oldest electronics companies. Today the company serves the semiconductor, audio consumer appliance, power distribution, and other industries as a developer and manufacturer. The company’s Electronic Component segment has eight categories, among them, transformers, reactors, vacuum tube type power supply transformers, current sensors, and AC adaptors. The company’s Information Equipment segment has 3 subcategories including broadcast studio systems, communication systems, and network systems.
Malcom Co., Ltd., established in 1973 and located in Shibuya, Tokyo, is a manufacturer of instruments incorporated with electronic sensors and image processing systems, DNA-related systems, and LED manufacturing-related systems. The company's product range includes viscometers, spectrophotometers, nucleic acid extractors, and solder paste printers. These technologies are utilized in various fields, such as biotechnology and software development. Notably, Malcom Co., Ltd. introduced the groundbreaking Specific Gravity Controller for soldering flux, which revolutionized the printed circuit board production industry.
Origin Co.,Ltd. was founded in 1938 and is a manufacturer of power supplies, precision machinery parts, and synthetic resin paint based in Saitama, Japan. The company manufactures various products such as torque limiter, selectable clutch, general solvent paint, resistance welding machines, and optical bonding system. The products have been used and applied in various sectors such as mobility, medical care, housing, industrial equipment, and entertainment. The company has certified with ISO 14001 and ISO 9001 standards for the management and environment system.
Dou Yee Enterprises, in operation since 1982, is a manufacturer and industrial solutions provider catering to the semiconductor, data storage, electronics, and biomedical sectors. It offers a wide array of products, including cleanroom materials and equipment for electrostatic discharge control, micro contamination control solutions, static shielding bags to protect electronics, moisture barrier bags for safeguarding sensitive equipment from moisture, and desiccants. The company has over 45 strategically located international branch offices, and its manufacturing facilities in Singapore, Malaysia (Seremban), China (Suzhou), France, and Poland adhere to stringent quality standards, holding ISO 9001 and ISO 14001 certifications.
Senju Metal Industry Co., Ltd. (SMIC) is a manufacturer of soldering systems, factory automation (FA) equipment, and slide bearings based in Adachi-ku, Tokyo. The company was founded in 1938 and produces various soldering solutions and materials for applications in aerospace, electronics, automotive and medical technology. The company's specialized product lineup includes wave, laser, reflow, and micro soldering systems, as well as FA equipment like pureloy wires and spray fluxes. SMIC's client corporations include Intel, Philips, and NASA.
Ayumi Industry Co., Ltd., established in 1969 in Himeji City, Japan, is a manufacturer of electronic and semiconductor components and manufacturing equipment based on vacuum technology. Its product range includes surface-activated bonding equipment for room temperature bonding, wafer bonding equipment for semiconductor applications, and fluxless reflow equipment for soldering without flux. The company has achieved recognition, including being selected as one of "The 113 Companies in Hyogo" and acquiring ISO 9001 and ISO 14001 certifications for quality and environmental management.
Shinapex Co., Ltd., founded in 1976 with headquarters in Okaya City, Japan, is a manufacturer of electronic assembly and ultrasonic metal joining machines and machining centers. The company's product line includes vacuum and pressurizing reflow soldering ovens, servo-controlled ultrasonic metal welder centers, vertical machining centers, and NC rotary tables and tool systems. These products are used in the manufacture of precision metal products as well as bonding in key manufacturing areas such as automotive wire harnesses, lithium-ion batteries, and power electronics. The company serves various industries, including agriculture, automotive, aerospace, machining, and electronics manufacturing.
Kurz Ersa has been a manufacturer of machines since 1779 and is based in Kreuzwertheim, Germany. The company operates across diversified business areas, encompassing Electronics Production Equipment, Casting Solutions, Particle Foam Processing, Automation, and Additive Manufacturing. In the realm of Electronics Production Equipment, they offer soldering machines and tools, the Casting Solutions division specializes in light metal casting techniques, and the Particle Foam Processing provides solutions for molded parts. Automation is another domain in which they provide technological solutions. Their expertise in Additive Manufacturing allows delivering of metal 3D printing solutions.
Fortex Engineering Ltd. is located in North Hykeham, Lincoln, UK, and has been a designer, manufacturer, and supplier of production equipment since 1972. The company has a comprehensive product portfolio, including DRS dust removal cleaning rollers, PCB production accessories, artwork, and production films. The company's products are designed with precision engineering to help the development of various production equipment for use in industrial manufacturing, photochemical etching, engraving, and model kit manufacturing. The company also offers liveware, PCB Wizard 3, and circuit wizard design software. It provides artwork, light pad boxes, screen printing, and base material assembly services.
Hirata Corporation is a manufacturer and distributor of industrial robotic and logistics equipment based in Kumamoto, Japan. Established in 1951, the company first dabbled in manufacturing and marketing industrial vehicles. In 1958, they turned to manufacturing agricultural-related products. By 1959, they started their first conveyor belt line, and in May 1964, their television assembly line was launched. In 1977, they developed their first robot-controlled machine, and from there, they shifted towards robotic logistical equipment. The company is present in eight countries, namely Japan, Taiwan, the United States, Mexico, China, Singapore, Malaysia, and Thailand.
LPKF Laser & Electronics was founded in 1976 and based in Garbsen, Germany, manufactures and supplies laser systems used by industries and in applications. The company operates in four segments such as electronics, welding, solar, and the development of circuit board plotters for PCB prototyping and micromaterial processing. The company is actively producing laser plastic welding and photovoltaics. It also customizes precision drives, and all its products are used in the semiconductor industry, automotive supply industry, research institutions, universities, and electronics industry.
Mectronics Marketing Services, established in 1994 and based in New Delhi, India, is a distributor and supplier of PCB assembly floor consumables and support equipment. The company's product range includes Heraeus, Zestron, HumiSeal, KIC, and KHJ. These products support the electronics manufacturing process in India. The primary industries served are PCB assembly, electronics, manufacturing, and support equipment. The company offers ex-stock deliveries, after-sales support, competitive pricing, and optimized product pricing to its customers.
Advanced Manufacturing Services (AMS) Ltd, established in 2001 and based in Sandbach, Cheshire, UK, is a distributor and supplier of soldering consumables and capital equipment. The company's product range includes Alpha soldering, Electrolube products, SMT reflow equipment, Thermaltronics soldering, and Neoden SMT. These products are used for electronics manufacturing tasks. It serves industries such as appliances, electrical, electronics manufacturing, and hand soldering. The company's services include offering high-quality consumable products, providing new soldering equipment, refurbishing second-user equipment, and microscope and optical inspection solutions.
MASS CO., LTD. established in September 1977 and based in Yokohama, Japan, is a manufacturer and supplier of specialized machinery for various production processes. The company's product range includes machinery for the mounting process, coating process, solder printing process, soldering process, and inspection process. These machines play a role in tasks such as electronics assembly, component finishing, soldering, and quality control. Industries that utilize these products include electronics, automotive, robotics, and industrial machinery. Additionally, the company offers services such as a global network, engineer support, total solutions, and machinery optimization.
JFE Shoji Electronics Corporation, established in 2011 with headquarters in Tokyo, Japan, is a core trading firm of JFE Group and an integrator, trader, distributor, and supplier of technology solutions. The company's product portfolio comprises semiconductors, equipment and devices, materials, and its Smart Factory visualization, monitoring, and control systems. Its products include PCB board design and manufacturing, semiconductor devices for use in video, image, and data products, and cleaning machines for electronics manufacturing equipment.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Heller Industries, Inc. |
11.0%
|
2 | Packaging Technologies GmbH |
9.8%
|
3 | DDM Novastar Inc. |
7.3%
|
4 | SMT |
6.1%
|
5 | LPKF Laser & Electronics |
6.1%
|
6 | ITW EAE |
4.9%
|
7 | BTU |
4.9%
|
8 | Ayumi Industry Co., Ltd. |
4.9%
|
9 | Martin GmbH |
3.7%
|
10 | Manncorp Inc. |
3.7%
|
Derivation Method
The ranking is calculated based on the click share within the reflow machine page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 7 | 23.3% |
Japan | 7 | 23.3% |
Germany | 4 | 13.3% |
China | 3 | 10.0% |
India | 3 | 10.0% |
Singapore | 2 | 6.7% |
United Kingdom | 2 | 6.7% |
Ireland | 1 | 3.3% |
Poland | 1 | 3.3% |
1 product is listed.
Malcom
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It is small, despite its high heating performance, can support prototypes, heating tests, evaluation, and production. This is the evolved new model...