This section provides an overview for screwfeeders as well as their applications and principles. Also, please take a look at the list of 11 screwfeeder manufacturers and their company rankings. Here are the top-ranked screwfeeder companies as of November, 2024: 1.TSUKASA INDUSTRY CO.,LTD, 2.Austin Mac, Inc., 3.CMI Equipment & Engineering Co..
Table of Contents
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A screwfeeder is a machine that uses screw-shaped blades to feed supplies at a constant speed.
It consists of a spiral-shaped section called a flight, and supplies are fed as the flight rotates. The target objects are often powders, and the machine is used to feed a variety of materials, such as livestock feed.
With liquids, the flow rate can be controlled by opening and closing valves, but with powders, the conveying speed must be changed. In addition, changing the speed of a conveyor or other equipment at only one point may cause shelf fishing or spurting. A feeder is a device that prevents such problems and controls the feed rate.
There are various types of feeders, such as electromagnetic feeders, table feeders, etc., in addition to screwfeeders. They are used according to the required performance, such as the particle size and strength of the powder or grain to be fed, the processing volume, and the fixed-quantity feeding capability. Screwfeeders have relatively high quantitative feeding performance.
Screwfeeders are used in a variety of applications for the purpose of conveying powders.
A typical application is feed feeding in the livestock industry, where they are used to automatically feed livestock and birds on poultry farms. It is possible to supply the appropriate amount of feed according to the condition of the livestock and the time of day. Automatic feeding reduces the burden on keepers and contributes to more efficient breeding management.
They are also used at construction sites. They are used to automatically feed building materials such as concrete and cement. Screwfeeders can feed building materials at a constant speed, contributing to improved work efficiency.
They are also used for feeding raw materials in factories. They are particularly effective for automatically feeding powdered raw materials. It can feed raw materials at a constant speed, supporting stable operation of the production line.
Screwfeeders consist of spiral-shaped sections called flights, which feed material as they rotate.
Screwfeeders can control the delivery of supplies. Supply is controlled by adjusting the rotation speed, the shape of the flights, and the tilt angle of the container. Rotation speed can be controlled by employing inverters, for example.
In addition, plates called baffles may be placed between flights to control the flow of supplies. Baffles are used to control the flow of supplies and achieve uniform feeding.
It consists of a spiral-shaped flight called a screw attached to a cylindrical container. The flights are attached to the inside of the cylindrical container and the rotation of the flights allows supplies to be fed out of the container. Flights are available in left-handed and right-handed products, selected according to the direction in which supplies are to be sent out.
Screws are available not only in vane type but also in ribbon type where the shaft itself is helical. The number of shafts also varies, including single and double shafts. Generally, these are designed according to the characteristics of the powder or grain to be conveyed.
In screwfeeders, the driving force of conveying is the friction between the screw and the powder/pellets. Therefore, there is a risk of wear and shape breakage of the powder/pellets. To avoid this, appropriate selection of wear-resistant treatment of the screw and shape of the blades is necessary. It is not suitable for conveying coarse particles that are prone to breakage.
Selection should also be based on the properties of the material. Screwfeeders of appropriate materials must be selected according to the properties of the materials used. For example, when handling corrosive substances, it is necessary to select a screwfeeder made of highly corrosion-resistant stainless steel or similar material.
After considering the above, output capacity should be selected. The output of a screwfeeder affects the rate at which materials can be fed. The output represents the amount of material that can be fed per hour and is expressed in units such as L/h or kg/h.
Screwfeeders are generally installed at the bottom of an inverted conical powder storage container called a hopper, and the powder is pushed out and discharged by the rotation of a screw. Since the powder is pushed by the screw, it can be transported even if the container is inclined upward to some extent.
Another feature of this system is that the powder is sealed inside the screw and the hopper in the front stage, allowing interprocess conveying with pressure differences such as atmospheric pressure and vacuum. Screwfeeders with high sealing performance are used in pneumatic conveying, where the powder is carried by the airflow in the piping.
*Including some distributors, etc.
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CMI Equipment & Engineering Co. is an industrial food processing equipment manufacturer founded in 1978 and based in Glencoe, Minnesota. Their products include food processing tools such as shaker grader tables and speed peelers, as well as metal fabrication products like stainless steel tanks, conveyors, and conveyor platforms. Aside from manufacturing equipment, the company also provides design, engineering, installation, and maintenance services for custom projects. CMI Equipment & Engineering serves clients in food processing including Del Monte Foods, Taylor Farms, and Seneca Foods Corporation, as well as companies in construction like Bobcat and Shantui Bulldozer.
DEPRAG USA is the Lewisville, Texas-based headquarters of DEPRAG, originally founded in 1931. DEPRAG is a distributor of assembly equipment and tools and industrial machinery. DEPRAG’s product lines include advanced screw driving technology with automatic screwdrivers, sequence controllers, measuring technology, accessories, and individual solution offerings. Other product segments include feeding technology including bowl feeders and sword feeders among others, automation including standardized assembly systems and intelligent manual work stations, air motors featuring vane motors and turbine motors, industrial tools, and “Green Energy Turbines segment featuring energy recovery.
Express Assembly Products, LLC, established in 2005 and based in Nashua, New Hampshire, USA, is a supplier of electric torque tools and supplies directly to end-users. The company offers a competitive pricing, 30-day evaluation period, on-site inventory, same-day shipping, and a one-year warranty on all products. Serving more than 5,000 customers across the U.S., Canada, Mexico, and Australia, the product inventory includes electric & air torque screwdrivers, pulse tools, fastening accessories, and screwfeeders. Additional services encompass one-year warranties, flat-rate repairs, on-site assistance, and 24-hour repairs for an extra charge.
TSUKASA INDUSTRY CO.,LTD, established in 1946, is an ISO 9001 certified manufacturer of powder equipment, and is based in Handa City, Aichi with subsidiaries in China and Thailand. The company offers various products, including Crushing Equipment, Mixers like the PowMixer Rotary Model Container Detachable System designed for mixing, transportating, and storing of high quality and fragile powders such as pharmaceuticals, functional foods, and crystals, Line Strainers, and the Magcap which can be installed at the inspection port of chute conveyance pipes to remove magnetic foreign materials.
Ampacet Israel Ltd., founded in 1979 and headquartered in New York, United States, is a manufacturer of plastic manufacturing technologies. The company is engaged in developing smart technologies for the plastics industry, which include self-cleaning feeders, automated blending systems, and real-time quality control solutions for color management. Additionally, its range of weighing and control equipment finds applications in the cement and packaging industries. The company offers consultation and demonstration services for its equipment, along with training sessions to help the customer gain effective results.
Three-Tec GmBH, founded in 2000 and based in Seon, Switzerland, is a manufacturer of dosing systems, extruders, and process equipment used in process engineering. Its portfolio includes feeding systems, extruders, and process equipment, and customers use its products in 40 countries on six continents. The company also sells special machinery such as isolator high containments, filling systems, and four screw feeding units. It allows customization and can use different drives, scales, and controls to configure the feeding for specific needs. Its extruders have different screw diameters ranging from 5 to 100mm and L/D ratios from 15:1 to 60:1.
Kilews Industrial Co. Ltd. is a manufacturer of cordless and brushless electric screwdrivers founded in July 1984 and based in Taiwan. The company’s products include brushless and automatic brush electric screwdrivers, smart DC torque screwdrivers, and cordless battery-powered screwdrivers for portable applications. It also offers brushless industrial impact wrenches with remote control capabilities. The company’s products are commonly used by client manufacturers of consumer electronics, as well as in automated assembly lines.
Austin Mac, Inc. is a Seattle, Washington-based manufacturer of bulk handling systems and conveyor screws founded in 1972. The company serves various client industries including pulp and paper, food processing, mining, and agriculture. The company's product portfolio includes food-grade, winery, refiner, and repulper screws for homogenizing or separating product flows, as well as abrasion-resistant models such as boiler feeders and grit washer screws for industrial applications. Austin Mac, Inc. also provides bucket elevators, bins, hoppers, and custom fabrication services for niche bulk handling solutions.
Thomas & Muller Systems, Ltd., founded in 1960, is a manufacturer of mechanical bulk materials handling and conveying equipment such as dewatering screw conveyors, single & double shafted pug mill mixers, cantilevered screws, bucket elevators, and multiple screw feeders using carbon steel, Inconel, Hastelloy, stainless, and AR steel. The equipment is used in alternate fuels, remediation, recycling, wastewater management, and process industries. The company in Red Hill, PA, offers services such as changing or improving equipment, improving the life of a system, repairing damaged and worn equipment, and engineering consulting services.
Scaletron Industries, Ltd. (SI) is an American manufacturer of heavy duty feeders and scales established in 1983 and located in Plumsteadville, Pennsylvania. The company produces various corrosion-resistant scales, including 150 lb and ton cylinder models as well as drum, tank, and intermediate bulk container (IBC) models. They also offer specialty scales for niche use cases such as spill containment models, and volumetric screw feeders for controlled dosing of powder materials or chemicals. SI products are primarily used in the industrial freight, material handling and logistical operations of clients in oil and gas, wastewater treatment, plastics, and agriculture.
Jamieson Equipment Company (JEC) was founded in 1982 and located in the state of Georgia. JEC serves infrastructure-related industries including pavement with concrete, aggregate, and asphalt, chemicals, sewage and waste management, and agriculture and food. JEC sells, installs, retrofits, repairs, and offers training and troubleshooting for a range of components and tools from simple fittings to motion sensors to electronics to valves to actuators, cranes, mixers, silos, hoppers, and plants.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | TSUKASA INDUSTRY CO.,LTD |
20.8%
|
2 | Austin Mac, Inc. |
16.7%
|
3 | CMI Equipment & Engineering Co. |
12.5%
|
4 | DEPRAG USA |
12.5%
|
5 | Three-Tec GmbH |
8.3%
|
6 | Jamieson Equipment Co., Inc. |
8.3%
|
7 | KILEWS Industrial Co., Ltd. |
4.2%
|
8 | Ampacet Israel Ltd. |
4.2%
|
9 | Express Assembly Products, LLC |
4.2%
|
10 | Thomas & Muller Systems, Ltd. |
4.2%
|
Derivation Method
The ranking is calculated based on the click share within the screwfeeder page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 3 | 50.0% |
Japan | 1 | 16.7% |
Israel | 1 | 16.7% |
Switzerland | 1 | 16.7% |