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This section provides an overview for visual inspection systems as well as their applications and principles. Also, please take a look at the list of 19 visual inspection system manufacturers and their company rankings. Here are the top-ranked visual inspection system companies as of December, 2024: 1.Intec Automation, Inc., 2.ViSCO Technologies USA, Inc., 3.Electro Kinetic Technologies.
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Categories Related to Visual Inspection Systems
A visual inspection system can inspect the appearance of mass-produced goods. For a large number of manufactured products, the introduction of equipment can improve productivity and reduce prices rather than human inspection.
The system inspects and instantly determines the appearance of foreign matter, dirt, burrs, cracks, breaks, and chips on the surface of manufactured parts and products. Processes for visual inspection include inspection at the manufacturing stage, after surface treatment, and after product assembly. Inspection by the equipment requires clearly defined standards, and a dot gauge is used to determine whether a product has passed or failed.
The visual inspection systems are used in many areas of the manufacturing industry. Food packaging, bottles, electronic devices, medical devices, molded sheets, and many other industries produce so much that they could not keep up with production without visual inspection systems. Improvements in camera and image processing technology have made it possible to determine even the smallest foreign objects, scratches, and defects.
Specifically, it can detect differences in the shape of electronic components, rust, corrosion, and dents in bearings, as well as burrs, cracks, and deformation in bolts and screws. It can also detect burns, dents, and even scratches on food containers.
The image processing inspection method is the most commonly used method for visual inspection. It consists of an image sensor such as a camera, an image processor, and software. The object is illuminated evenly and brightly, and a lens captures the image for inspection.
The system records the shading of each pixel in the image of many passed products in advance. The mean value and standard deviation of the difference in density are determined by dividing the image into certain sections, and the values are compared with the pixel value of the inspected object for each section. If the density differs significantly from that of the past product, it is judged as a flaw or foreign matter. The dimensional criteria for scratches and foreign matter are registered to determine whether the product has passed or failed the inspection. Differential or projection processing may be performed to prevent false positives.
In the case of circumferential objects, polar coordinate transformation processing is used to compare densities and make a judgment.
Image sensors are highly versatile and enable comprehensive inspection, but the initial cost of the equipment itself is pretty high. In addition, it is essential to optimize the software according to the shape of the object and the visual inspection criteria, which can be time-consuming.
*Including some distributors, etc.
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Electro Kinetic Technologies, located in Germantown, Wisconsin, is a manufacturer of motorized ergonomic solutions, founded in 2008. The company provides ergonomic solutions for transporting people and materials, lifting/moving 50lbs to 40,000lbs. Its product line includes motorized platform carts, tool carts, utility carts, and mailroom carts, among others. The company runs an Ergo handling sector for lifting heavy payloads, thereby serving the industrial, aerospace, and Petrochemical industries. It also runs a healthcare sector for transporting patients and materials safely and a retail sector that manufactures electric shopping carts used in the grocery and home improvement segment.
ViSCO Technologies USA, Inc. is a manufacturer of machine vision systems that was established in March 2014 and is headquartered in Minato-ku, Tokyo, Japan. The company offers a wide range of products, including machine vision cameras, image processing software, and machine vision inspection systems, used in various industries, including automotive, electronics, and food and beverage. ViSCO Technologies also provides machine vision solutions which are known for their quality, dependability, and ease of use. The company is customer-centric, and its products are backed by a comprehensive warranty and support program.
"Intec Automation Inc is a manufacturer since 1999, specializing in the design, fabrication, and installation of automated machinery for various industries, such as medical, automotive, and consumer products. They offer a range of machinery styles, including automatic, continuous, and semi-automatic, with various control modes like human-machine interface (HMI), personal computers (PC), and programmable logic controllers (PLC). They also provide material handling equipment, including coin slot powder, vibratory and centrifugal feeders, and multi-directional conveyors. The company offers engineering, modification, commissioning, consulting, and training services, and they comply with ISO 9000 standards and SME regulations."
IDS Imaging Development Systems, established in 1997 and based in Obersulm, Germany, is a manufacturer of digital industrial cameras with USB or GigE interface. The company develops USB 2.0 cameras, digital USB3 industrial cameras, Ensenso 3D cameras, and uEye 2D cameras. IDS products also come with software for integration such as IDS lighthouse, IDS peak, and DENKnet. The cameras and sensors produced by IDS assist in optimizing processes, quality assurance, research, and raw material conservation.
TAKANO CO.,LTD., established in 1941 and located in Tokyo, Japan, is a developer and manufacturer of inspection and measurement systems. The company offers a range of products that include FDM, films, energy,and semiconductors. These systems are used for inspection, measurement, quality control, and research purposes in industries including electronics, automotive, energy, semiconductor, and medical sectors. TAKANO's solutions are used for ensuring product quality, optimizing manufacturing processes, and supporting research and development efforts in diverse applications.
Founded in Okayama, Japan in 1972, CORETEC INC provides support and machinery across industries. CORETEC’s factory automation systems are commonly used in the automotive industry. CORETEC also creates servo assembly tools and optical vision inspection systems. Additionally, CORETEC designs, constructs, and maintains a variety of renewable energy solutions with thin film and flexible solar cells. CORETEC also offers services for information and communication technologies (ICT).
Bonfiglioli Engineering is an Italian manufacturer of in-line and laboratory machines that was established in 1974 as a subsidiary of the American TASI Group of companies. The company’s product portfolio includes benchtop Container Closure Integrity Testing (CCIT) systems, automated visual inspection systems, and non-destructive headspace gas analysis systems. These are crucial for packaging integrity testing, analysis, and quality control. Bonfiglioli Engineering products are mainly used in the food and beverage, pharmaceutical, and chemical industries.
VISIONx, Inc. is a vision inspection system manufacturer, specializing in automated imaging, visual inspection and high accuracy measurement solutions based in Canada. VisionGauge is a powerful and easy-to-use machine vision and image analysis software product developed by the company. Their software allows users to capture, manipulate, analyze, store, and output images and data. They can be used to carry out many different types of repeatable high-precision measurements, compute measurement statistics, and count and measure discrete objects such as particles, grains, and cells. Primarily used in high-tech manufacturing industries such as electronics, semiconductors, precision mechanical components, and assemblies.
Mettler Toledo was incorporated in 1945 in Toledo, Ohio, and is today headquartered in Greifensee, Switzerland. Mettler Toledo is a manufacturer of various analytical instruments for use in laboratories, industrial and manufacturing, and food retailing applications to customers globally. Mettler Toledo offers many products across product lines for uses such as product inspection, process analytics, jewelry scales, moisture analyzers, and software for laboratory weighing. Mettler Toledo also offers numerous accessories such as density kits, hands-free accessories, weighing tables, and weight accessories.
JAI is a manufacturer and supplier of digital CMOS camera technolgy designed for industrial machine vision, medical imaging and outdoor applications. The company has branches in Denmark, Germany, Japan, China, Singapore, South Korea, and the USA and distribution partners in more than 35 countries. Additionally, they have sold over 1 million cameras and their Traffic Imaging systems are installed in cities around the globe. Their products are seamlessly integrated into a wide range of processes, products, and services where camera vision technology is used.
Averna Technologies is based in Montreal, Quebec, Canada, and is a manufacturer of automated test & quality assurance solutions including smart data management, RF signal testers, protocol solution, and platforms since 1999. The company offers vision & optical solutions, RF & MW test solutions, fiber-optics test & measurement, robotics & motion, as well as calibration platforms. These products are used in semiconductor manufacturing, telecom infrastructure, consumer electronics, life science, and aerospace & defense industries. The company also provides a range of solutions including smart manufacturing, prototyping & consulting services, precision assembly & production base on customers' requirement and specifications.
Engineered Automation of Maine. Inc., headquartered in Biddeford, Maine, is a designer and manufacturer of custom assembly and product handling automation equipment and standard product lines founded in 1988. The equipment includes mini-footprint labeling systems, EAS (Electronic Article Surveillance), and source tagging application equipment used by companies to automate their process through services such as on-site technical support, high-speed labeling systems, card feeding, and custom automation design and installation. The company, which is a member of PMMI, is also a supplier of automatic labelers, conveyor systems, sleeving machinery, laser marking, and packaging equipment (CD, Bluray, and DVD).
KPM Analytics is based in Westborough, Massachusetts, USA, and is a manufacturer of scientific instrumentation for analyzing product quality that was founded in 2015 by Union Park Capital. The company specializes in scientific instrumentation designed for product quality management. These include LED test instruments, spectral measurement devices, and rheological analyzers. The company’s products primarily serve clients in the agricultural, food production, and clinical industries. It maintains 11 offices globally, including in France, Beijing, and Kuala Lumpur.
Stevanato Group., a company founded in 1949 and headquartered in Padua, Italy, is a manufacturer and supplier of drug containment and delivery systems. The company's product portfolio includes dual-chamber cartridges, syringe forming lines, and ampoule forming lines. These products are used in applications including medical device manufacturing, in-vitro diagnostics, and the biotechnology industry. The company is ISO 9001, ISO 14001, and ISO 45001 certified, with locations globally in various countries, including the United States, Japan, and Mexico.
TAGARNO, a company based in Horsens, Denmark, is a manufacturer and supplier specializing in the design and production of digital microscopes. The company's range of products includes video inspection microscopes, microscope software, and visual inspection microscopes. These products are used in various industries, including the agricultural industry, food and beverage, and medical device manufacturing. The company offers services including technical support, warranty coverage for products, and product upgrades and software updates for improved functionality. Some of its customers include various companies such as Carlsberg, Danish Crown, and Boston Scientific.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Intec Automation, Inc. |
15.2%
|
| 2 | ViSCO Technologies USA, Inc. |
11.9%
|
| 3 | Electro Kinetic Technologies |
9.1%
|
| 4 | VISIONx Inc. |
7.8%
|
| 5 | CORETEC Inc. |
6.7%
|
| 6 | Mettler-Toledo |
6.5%
|
| 7 | Bonfiglioli Engineering S.r.l |
6.1%
|
| 8 | TAKANO CO.,LTD. |
5.4%
|
| 9 | IDS |
5.2%
|
| 10 | EAM, Inc. |
4.8%
|
Derivation Method
The ranking is calculated based on the click share within the visual inspection system page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
Japan
|
4 | 33.3% |
|
United States of America
|
3 | 25.0% |
|
Germany
|
2 | 16.7% |
|
Italy
|
2 | 16.7% |
|
Canada
|
1 | 8.3% |
178 products found - Page 4
178 products - Page 4
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