6 Thick Copper Substrate Manufacturers in 2024
This section provides an overview for thick copper substrates as well as their applications and principles. Also, please take a look at the list of 6 thick copper substrate manufacturers and their company rankings. Here are the top-ranked thick copper substrate companies as of April, 2024: 1.Remtec, Inc., 2.TONG HSING ELECTRONIC IND., LTD, 3.Stellar Industries Corp..
Table of Contents
What Is Thick Printed Copper?
Thick printed copper is a type of copper substrate in which the thickness of the copper used is large.
Ordinary copper substrates have a thickness of 30-100 µm, while thick printed copper has a thickness of 140 µm or more. Thick printed copper can carry larger currents than normal copper substrates can, allowing for the operation of higher-power machines. Thick printed copper is being used more and more these days as high-power machines become more common.
Uses of Thick Printed Copper
Thick printed copper is necessary for high-power and high-current applications, and can dissipate the heat generated by high currents. Therefore, they are often used in small, high-current applications, and are often mounted in products that require greater durability. A particularly common application is power modules, which are electronic components for automobiles.
Originally, the power supply for automobiles and the distribution of power to electronic devices was done through dedicated power distribution, but this required complicated wiring, which was quite costly. However, the use of Thick printed copper has enabled high current flow, facilitating wiring design and making it possible to downsize products.
Principle of Thick Printed Copper
While most ordinary copper substrates have a thickness of 15 to 35 µm, thick printed copper has a thickness of over 140 µm. Because copper itself has high thermal conductivity, a larger current can be conducted in a smaller area by increasing the copper thickness.
Another feature is the high heat dissipation of the substrate itself. The higher heat dissipation of the substrate prevents the temperature of components from rising during operation, allowing them to operate more efficiently and extending the life of the components.
Types of Thick Printed Copper
There are four main types of thick printed copper:
- Busbar boards, which are made by embedding a metal busbar into the circuit.
- Cavity substrates with high heat dissipation, in which the conductors are exposed through a counterboring process.
- Copper inlay substrates with high heat dissipation, in which copper is injected directly under components that generate high heat.
- Thick printed copper with copper patterns of different thicknesses within a single substrate.
Thick printed copper with different thicknesses on the same surface allow multiple wiring designs on the same surface. It is important to select the right one for the intended use.
List of 6 Thick Copper Substrate Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Belgium
- China
- Taiwan
- United Kingdom
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Remtec, Inc.
DIRECT BOND COPPER SUBSTRATES
Manufacturer Overview
Remtec, Inc. is a manufacturer of thick film and direct bond copper (DBC) substrates and packaging products that is headquartered in Norwood, Massachusetts, and was established in 1990. The company offers a wide range of thick film and DBC products, including substrates, interconnects, and packages. Its products are used in many applications, including power electronics, telecommunications, and medical devices. The company offers services such as design assistance, prototyping, and custom manufacturing. Remtec's proprietary Plated Copper Thick Film (PCTF) technology is used to create metallized ceramic substrates that are more dependable, performance-wise, than conventional thick films.
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Stellar Industries Corp.
Direct Bond Copper (DBC)
Manufacturer Overview
Stellar Industries Corp., formed in 1985 and headquartered in Millbury, United States of America, is a manufacturer of metalized ceramics and a supplier of pertinent services. The company manufactures direct-bond copper, precision-machined ceramics, and copper and direct-bond copper micro-channel coolers. It also offers thin film metalization and thick film metalization services. Its direct-bond copper has superior electrical and thermal performance combined with the high-temperature performance of ceramic. Thin film metalization is applicable for the laser diode, semiconductor, microwave, and biomedical industries.
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PCBMay
Thick copper pcb
Company Overview
PCB May, founded in 2008 and based in China, is a manufacturer and supplier of quick-turn prototypes, high-mix, low and medium-volume PCBs. The company provides services such as PCB layout & design, PCB fabrication, PCB assembly, PCB stackup, component sourcing and more. It offers ISO-9001-certified goods and services in more than 60 countries. PCB May serves its clients in industries such as military, IoT, automotive, aerospace, medical, telecommunications, LED lighting, railways and related fields.
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CERcuits
metalized alumina (Al2O3) substrates
Company Overview
CERcuits was founded in 1849 and is headquartered in Geel, Flemish Region, Belgium, as a manufacturer and supplier of ceramic PCBs and substrates. The company provides various products, such as alumina PCB (AL2O3), alumina (Al2O3) substrates, laser-cut alumina (Al2O3), and laser-cut aluminum nitride (AlN). The products are essential in electronics and semiconductor manufacturing, providing thermal conductivity, electrical insulation, and mechanical strength for various applications, ensuring accurate electronic system functionality. The company caters to various industries, including electronics, manufacturing, aerospace, defense, telecommunications, and automotive.
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DALEBA ELECTRONICS LTD
Direct Bonded Copper
Distributor Overview
DALEBA ELECTRONICS LTD, founded in the UK in 1963, is a supplier of printed circuit boards and assemblies. The company's product portfolio includes Metal Clad IMS boards for thermal applications, Heavy Copper PCBs for Power Electronics, Ceramics for high thermal conductivity and high frequency, and Flex and Flex Rigid PCBs. It also provides Design Validation and Verification, Technical Consultation, Prototyping and Development Support, PCB Repair and Refurbishment, and Custom PCB Services.
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Thick Copper Substrate Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Remtec, Inc. |
28.6%
|
| 2 | TONG HSING ELECTRONIC IND., LTD |
21.4%
|
| 3 | Stellar Industries Corp. |
21.4%
|
| 4 | DALEBA ELECTRONICS LTD |
14.3%
|
| 5 | PCBMay |
10.7%
|
| 6 | CERcuits |
3.6%
|
Derivation Method
The ranking is calculated based on the click share within the thick copper substrate page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
- PCBMay: 2008 (16 years ago)
- Remtec, Inc.: 1990 (34 years ago)
- Stellar Industries Corp.: 1985 (39 years ago)
Company with a History
- DALEBA ELECTRONICS LTD: 1963 (61 years ago)
- Stellar Industries Corp.: 1985 (39 years ago)
- Remtec, Inc.: 1990 (34 years ago)
Thick Copper Substrate Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Thick Copper Substrate Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
|
2 | 33.3% |
China
|
1 | 16.7% |
Belgium
|
1 | 16.7% |
Taiwan
|
1 | 16.7% |
United Kingdom
|
1 | 16.7% |
