This section provides an overview for electric welders as well as their applications and principles. Also, please take a look at the list of 32 electric welder manufacturers and their company rankings. Here are the top-ranked electric welder companies as of September, 2024: 1.Banner Welder, Inc., 2.Seedorff ACME, 3.Everlast Power Products Inc..
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Categories Related to Electric Welders
An electric welder is a tool that employs arc discharge to fuse metals together. This category includes DC inverter welders and AC arc welders. Notably, some electric welders are battery-powered, offering portability for use in areas without a power source.
Electric welders designed for standard 100 V household use are also available. Unlike processes that use flammable gases, such as acetylene, electric welders do not require special qualifications, simplifying their use.
While welding machines are commonly found in metalworking factories, they are less frequent in everyday settings. However, they are invaluable for projects involving metal, such as shelf construction or crafting small metal items.
Without a welder, metal parts must be connected using screws and nuts. This method is feasible for simple shapes like pipes and plates, but more complex configurations often necessitate welding.
Electric welders function by melting welding rods through arc discharges, producing temperatures high enough to liquefy metal. The molten electrode material serves as a binder, creating a robust metallic bond between the metal parts.
Typically, electric welders can join various ferrous materials, including soft iron, stainless steel, and cast iron. It is important to note that arc discharges emit intense light and harmful ultraviolet rays, necessitating eye protection during use to prevent damage.
Moreover, as electric welders involve an electric circuit, grounding the welding object is essential to avoid electric shocks.
Semi-automatic welders join materials by melting metal automatically supplied to a heating device or torch. These machines are categorized into gas-shielded arc welding and non-gas welding methods.
Gas-shielded arc welding involves using inert gas to protect the hot metal from oxidation. There are three types based on the shielding gas used: CO2 welding, MAG welding, and MIG welding.
CO2 welding, employing solely carbon dioxide gas, is prevalent for steel welding. MAG welding uses a mix of gases, typically 80% argon and 20% CO2, suitable for iron and stainless steel welding. MIG welding, ideal for stainless steel and aluminum, utilizes argon or an argon-oxygen mix, resulting in a clean finish but at higher operational costs.
Using electric welders carries risks like electric shock, explosions, and fires. To mitigate these risks, specific training for electric welding workers is mandated, along with adherence to local standards and regulations. Such training covers arc welding techniques and relevant legal provisions.
*Including some distributors, etc.
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Banner Welder, Inc., established in 1948 and based in Wisconsin, United States, is a manufacturer of advanced welding solutions that have redefined industry standards. In 1991, the company underwent expansion, constructing a state-of-the-art plant spanning 62,000 square feet in Germantown, Wisconsin. It specializes in developing and producing a range of welding machinery and equipment that cater to various industries, such as manufacturing, agriculture, automotive, and transit/rail. The company's standard resistance welder product line includes projection/spot welders, press-type spot welders, rocker arm spot welders, and seam welders.
Seedorff ACME, established in 1913 and located in Des Moines, Iowa, USA, is a manufacturer and supplier of quality construction equipment. Their primary product line comprises concrete paving and road maintenance equipment, essential for the construction industries. These products play a crucial role in building and maintaining infrastructure such as roads, highways, and airports. The company provides ideal solutions that enhance construction processes and efficiency. Their equipment is designed to withstand the demands of heavy-duty applications, ensuring durability and reliability on job sites. Seedorff ACME also continues to enhance the development of robust infrastructure, supporting economic growth and connectivity.
Everlast Power Products Inc., established in 2004 and headquartered in South San Francisco, California, USA, is a manufacturer of inverter welders, plasma cutters, and generators. The company holds ISO 9001 certification, attesting to the stability and performance of its products. It offers a comprehensive range of welding and cutting equipment used for portability, energy efficiency, and advanced technology. These products find applications in various industries, including automotive, construction, metalworking, and fabrication, providing professionals with adaptable and dependable tools for welding and cutting needs and power generation solutions.
Miller Electric Mfg. LLC (MEM) is an American manufacturer of arc welding and cutting equipment originally founded in 1929 before its acquisition by Illinois Tool Works (ITW) in 1993. Headquartered in Appleton, Wisconsin, the company produces various welders such as tungsten inert gas (TIG) and engine-driven models, wire feeders, and plasma cutters. It also offers related consumables and accessories, such as connector kits, spot welding tongs, safety equipment, and flux-cored wires. MEM products are commonly used in metal fabrication, manufacturing, and construction, as well as in the aviation industry.
Sunstone Engineering LLC is a designer and manufacturer of high-tech micro welding and engraving solutions based out of Payson, Utah. Under the Orion, Avis, PW, and Seit brands, the company serves industries as diverse as jewelry, power sell manufacturing, aerospace, and orthodontics. The company’s customers include Boeing, Ford, Tesla, and Microsoft. The company’s product lines include lasers, pulse arcs, HF inverters, and hot bar reflow welding systems. The company produces almost all its products at its factories in Utah and distributes them to customers around the world.
Sciaky, Inc., founded in 1939, is a manufacturer of EB welding equipment and industrial metal 3D printing systems for use in the aerospace, oil and gas, healthcare, and defense industries. The company is a subsidiary of Phillips Service Industries, Inc., and offers addictive manufacturing services and after-sales services such as preventative maintenance, modifications, retrofits, and upgrades.The corporation, headquartered in Chicago, Illinois, distributes its systems to overseas manufacturing plants and research and development facilities. Sciaky is a member of various associations including the International Titanium Association and the American Welding Institute.
Micro Products Co., established in 1928 and headquartered in Peoria, Illinois, is a manufacturer of electric resistance butt and flash welders for the continuous processing of wire and cable2. The company offers a range of products, including solid, flat, ring, and stranded welders. Provided as well are ceramic fusion welders and manual or automatic single-phase brazing equipment. These products are suitable for titanium, stainless steel, steel, aluminum, and copper materials and can be used for baskets, coat hangers, fasteners, wires, tires, as well as shopping carts, and tubing applications.
Keystone Fastening Technologies, Inc. (KFT) is an American ISO 9001 certified manufacturer of stud welding and fastener equipment established in 1986 as the exclusive North American partner of the German company OBO Bettermann. Based in Wexford, Pennsylvania, the company offers various fastening solutions including welding studs, drawn arc accessories, and capacitor discharge equipment. Their products are utilized by clients in shipbuilding, rail, and aerospace component manufacturing. KFT also offers prototyping, fabrication, 3D modeling, and pre-production sampling services for unique customer projects.
AMADA WELD TECH is a subsidiary of AMADA WELD TECH Co., LTD, which was founded in 1972. AMADA is based in Southern California and is a manufacturer of equipment and systems for resistance welding, hot bar bonding, laser marking, and other laser cutting services for industries such as aerospace, automotive, electronics, medical, and photonics. AMADA is ISO 9001:2015 certified. Examples of AMADA products include machines and systems for resistance welding, laser cutting, hermetic steam sealing, laser micromachining, and more.
Midwest Fasteners, Inc. established in Miamisburg, Ohio, in 1989 is a manufacturer and supplier of Stud Welding Products, inluding Insulation Fasteners, Stud Welding Equipment & Accessories as wel as Stud Welding Repair Services. Their product range includes Capacitor Discharge Weld Pins & Arc, Weld Pins, Cup Head Pins, Insulation Fastener Washers, Caps & Nuts, and Insulation Anchors & Insulation Hangers. The company has customer service and sales through a national and international network of end-user, customers, sales agents, and distributors.
DCC Corporation, established in Pennsauken, NJ, is a distributor of hotspot thermocouple welders used by researchers, manufacturers, and labs. Their product portfolio includes The HotSpot PLUS, Hotspost I, and Hotspot II used for thermocouple fabrication and temperature sensing applications in various industries, including aerospace, automotive, power generation, oil and gas, and chemical processing. The company also provides services including national distribution, product selection, installation, preventative maintenance, troubleshooting, repair and customer service.
Sutton Garten Co.’s history dates back to1916 in Indianapolis, Indiana. Sutton Garten is an independent welding distributor, providing products and services. Sutton Garten’s product offerings include welding abrasives, dry ice & blast equipment, electric welding equipment & supplies, filler metals, flux and chemicals, fume extraction equipment, gases, cylinders, dewars, gas equipment for welding, welding hand tools, plasma cutting equipment, metal cutting sawing grinding tools, welding safety equipment, and weld accessories. Sutton Garten’s service offerings include bulk gas installations, carbon dioxide gas fill service, rental welding & cutting equipment as well as repairs.
HÜRNER Schweisstechnik GmbH, established in 1976 and headquartered in Hessen, Germany, is a manufacturer of thermoplastic welding equipment and systems. The company specializes in pipeline system management, electrofusion devices, and butt-welding technologies. It offers a wide range of products, including air extraction technologies, tools, and software solutions complemented by comprehensive data management systems. Its operations center on underground pipeline construction and high-tech solutions across various industries, maintaining quality and precision in plastic jointing technology. In 2014, the company was awarded the Top 100 Innovator award for its advancements in plastic jointing technologies.
Ritmo, founded in Italy in 1979, is a manufacturer of plastic welding equipment. It offers a wide range of products that include butt fusion, electrofusion, and extrusion equipment, as well as a complete line of accessories and instruments for plastic fabrication. The company also provides support and training for its products, which includes locating the serial number on the product, creating an account or logging in, and searching for information.
DAIHEN Corporation, established in 1919 and headquartered in Osaka, Japan, is a manufacturer of Power Products, Industrial Robots, and RF/MW Generators & Automatic Matching Units for plasma applications. The company provides an extensive array of products, including Oil-immersed Transformer, Cast Resin Transformer suitable for high buildings, public facilities, and hospitals, Power Distribution Equipment such as closed type power distribution boards and remote monitoring systems, as well as Sensors for Robot Welding and Positioners & Sliders. The company also offers various welding & cutting machines, including TIG Welding Machines, Plasma Cutting Machines, as well as Peripheral Devices for Welding.
Dahching Electric Industrual Co. Ltd., founded in Taiwan, in 1979 is a manufacturer of resisting welding machines. The company's product portfolio includes Spot Welding Machines, Projection Welding Machines, Seam Welding Machines, Flash Butt Welding Machines and Custom Welding Solutions. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
Zhejiang Juba Mechanical & Electrical Co., Ltd., established in 1988 in Wenling, Zhejiang, China, is a manufacturer of welding equipment. The company boasts ISO 9001, CCC, EU CE, ROHS certification, assuring the quality and stability of its products, and manufactures a comprehensive range of welding equipment, including arc welders, MIG welders, TIG welders, and plasma cutters. These products offer precise control, energy efficiency, and robust performance, making them indispensable in industries such as automotive, construction, shipbuilding, and metal fabrication.
Zhejiang Kende Mechanical & Electrical Co., Ltd., established in 2001 in Taizhou, Zhejiang, China, is a manufacturer specializing in electric welding equipment. The company holds ISO 9001, OHSAS 18001, and CE certifications for the superior quality and safety of its products and produces an array of power equipment, including welding machines, generators, air compressors, and pressure washers. Its welding products are used for optimum stability, performance, and energy efficiency, making them ideal for various applications in the construction, automotive, manufacturing, and agriculture industries. It also makes electric, LPG and solar power heaters for various heating purposes.
Shanghai Hugong, established in 1954 in Shanghai, China, is a manufacturer of welding equipment and plasma cutters. The company holds ISO 9001 certification for quality and precision and manufactures a wide category of products, including welding equipment, air compressors, power tools, and cutting machines. These optimal-quality products are utilized for stability, efficiency, and durability, serving the needs of professionals and industries worldwide. The applications of the products span across welding and metalworking, construction, automotive, and manufacturing sectors.
Lincoln Electric, established in 1895, is a supplier of cutting-edge products, welding processes, and automated solutions based in Cleveland, Ohio, United States. Lincoln Electric provides equipment, systems, and solutions for every segment of industry around the world. The company offers various products needed for welding and cutting, filler metals, weld fume control, and automation. Lincoln Electric's range of automation solutions includes Laser System Integration and Processing, Metalforming and Press Automation, and various automation needs of the Automotive industry.
ROTHENBERGER Werkzeuge GmbH, is a manufacturer of pipe tools and machines, established in 1949 and headquartered in Stadt Kelkheim, Germany. The company holds a comprehensive product line, with over 6000 different offerings that encompass the entire spectrum of plumbing and pipe tools. These tools find application in construction sites, refrigeration, gas, environmental technology, and maintenance. Some of its products are hand tools, threaders, and testing kits. Moreover, the company also provides spare parts for many of its products, ensuring continued functionality and support for its customers.
Hobart Welders, founded in 1917 and headquartered in Appleton, USA, is a manufacturer of a line of welding, cutting and safety products. The company produces types of welders, plasma cutters and oxy-fuel equipment that can be utilised for production, farming, maintenance, auto repair and personal projects. Besides that, it produces many safety products such as helmets, gloves, safety glasses, face shields, and a line of welding accessories from auto-darkening helmets to MIG guns, rod and wire, gas control, tools and more. The company has a 'Welding How-To' section on the website for guidelines and a 'Weld Talk forum' for people to participate.
Weldlogic was started in 1978 and is headquartered in Newbury Park, California. The company serves both domestic and international customers globally in the medical, sensor, aircraft, military, and oil industries as an engineer and manufacturer of welding systems and roll-forming systems. In addition to welding systems and roll forming systems, the company offers various custom systems, tube manufacturing cells, welding power supplies, and laser welding systems. The company offers process validation via pretesting systems and guarantees that the quality and specifications of every system delivered meet or exceed customer requirements.
Standard Resistance Welder Company was founded in 1973 and headquartered in Winston, Georgia as a division of Jim Dally & Associates, inc. The company is a developer, engineer, and manufacturer of resistance welding equipment. The company offers custom design and manufacture of all types of standard and special resistance welding equipment and systems as well as electrodes, special tooling, and fixtures. The company’s products include resistance welders and other welding products including gun welders, seam welders, press-type welding machines, and automated welding systems bench welders.
Applied Manufacturing Technologies, or AMTEC was founded in 1995 and is headquartered in Anaheim, California. The company is an ISO 9001:2015 registered manufacturer of printing, robotic part handling systems, assembly machines, and welding tools used in several industries including manufacturing and medical tools. The company’s medical devices division manufactures surgical tools and instruments, artificial joints, needles, catheters, and hearing aids. The company’s industrial division sells lens marking systems, conveyor systems, pad printing systems, and ultrasonic welding systems.
Gullco International, Inc., founded in 1954, is a manufacturer and distributor of welding automation products such as welding carriages, electrode ovens, ceramic weld backing, high-speed beveling, and cutting carriages used in shipbuilding, tank welding, oil & gas, infrastructure, and power generation industries. Based on Bavaria Road East in Macedonia, the company provides on-site training for the use of Gullco products, specializing in horizontal and vertical welding. International trademarks include KAT, MOGGY, KBM, Pipe Kat, and SAM.
Precision Welding Supply (PWS) is a distributor of orbital welding products, equipment and supplies founded in 2004 and based in Coatesville, Pennsylvania. The company primarily stocks MK Products, AXXAIR, and TRI TOOL products as an authorized representative, supplying client manufacturers in the oil and gas, construction, and automation sectors. The company offers a range of services such as welding machine calibration and repair, as well as in-house orbital welding training using ASME Section IX certified instructors. PWS' clients include Metallfit, Pro-Weld Services and the Safran Nacelles Group.
Abbeon Cal Inc. is a manufacturer, distributor, and supplier of plastic working tools, based in California, USA, since 1995. They offer a wide range of products, including handheld tools for cutting, punching, and bending plastic, as well as machine tools for cutting, drilling, and milling plastic. Accessories like dies, punches, and cutting blades are also available. The company provides plastic working services, including custom tool design, manufacturing, and repair. Some of their featured products include Handheld Thermoplastic Shears, Pneumatic Hot Hole Punch, Automatic Tubing and Cable Cutting Machine, Temperature and Humidity Analog Dials, and Dataloggers.
YaoHua Electric Apparatus Group, established in 1986 and based in Zhejiang, China, is a manufacturer and supplier of machinery and electric equipment. The company's product portfolio includes AC contactor series, voltage regulators, and portable power distribution boards. These products are applied in various industries, including telecommunications, energy and power generation, and mining and resource extraction. The company exports its products globally to various countries, including the United States, Brazil, and South Africa, while also being ISO 9001 certified.
Airgas, an Air Liquide company, is a supplier of industrial, medical and specialty gases, as well as hardgoods and related products, founded in 1982 in Radnor Township, Pennsylvania. The company serves over one million customers and has a distribution network of about 1,400 locations. They offer a wide range of products including welding equipment and supplies, atmospheric gases, carbon dioxide, ammonia and process chemicals. They have grown through more than 500 acquisitions and internal growth to become the largest national distribution network in the packaged gas industry. Red-D-Arc Welderentals is one of their subsidiaries.
Ranking as of September 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Banner Welder, Inc. |
9.7%
|
2 | Seedorff ACME |
7.6%
|
3 | Everlast Power Products Inc. |
5.5%
|
4 | Miller Electric Mfg. LLC |
4.8%
|
5 | Sunstone Engineering LLC |
4.8%
|
6 | Standard Resistance Welder Co., Div. of Jim Dally & Associates |
4.1%
|
7 | Shanghai Hugong |
3.4%
|
8 | AMTEC - Applied Manufacturing Technologies, Inc. |
3.4%
|
9 | Gullco International, Inc. |
3.4%
|
10 | AMADA WELD TECH INC. |
3.4%
|
Derivation Method
The ranking is calculated based on the click share within the electric welder page as of September 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
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12 | 60.0% |
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3 | 15.0% |
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1 | 5.0% |
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1 | 5.0% |
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1 | 5.0% |
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1 | 5.0% |
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1 | 5.0% |