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This section provides an overview for button dies as well as their applications and principles. Also, please take a look at the list of 10 button die manufacturers and their company rankings.
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A button die is a component used in the lower die plate of a mold for nesting. It is designed to be easily removed, polished, and replaced, allowing for prolonged use and maintenance. Typically used in die plates not subjected to hardening, button dies facilitate easy fabrication and maintenance of dies.
Button dies serve as crucial parts in die plates for creating and finishing holes, especially in non-hardened materials. They are integral to the drilling process, acting as the lower blade while the punch serves as the upper blade. Their design allows for the removal and regrinding of worn blades, enhancing longevity and performance in hole processing.
The button die is the part of the blade that needs to be hardened to prevent wear. However, the lower die does not need to be hardened.
It can be processed by punching. During processing, it is necessary to penetrate the hole so that the cut shavings can fall as a countermeasure against hole jamming to avoid the punch breaking and damaging the product. In addition, the remaining processed shavings may fly out of the surface of the button die, and if processed in this state, dents will remain on the product, so care must be taken.
The hole in a button die consists of a relief section and a land section, and there are three types of cross sections. Some button dies have a tapered land section to allow the material to pass through. The disadvantage, however, is that the hole gradually becomes larger during regrinding.
There are also button dies that have a straight section where regrinding is required, so that the dimensions of the hole do not change during regrinding. On the other hand, button dies that do not have a large relief at the bottom of the land area, but instead have a straight land area with a tapered relief at the bottom, are called angular button dies. Angular button dies are easy to use for pulling out small-diameter holes, taking into consideration the possibility of clogging.
Button dies come in various forms, including straight and standard types with collars, and are made from materials like powdered HSS, cemented carbide, SKD11, and SKH51. They are designed to fit into plates either with a press-fit or using spacers for adjustment, accommodating regrinding without altering hole dimensions significantly.
Selection depends on the ability to regenerate cutting edges through regrinding. Considerations include the method of regrinding (whole plate vs. nested parts), ensuring evenness post-polishing to avoid quality issues, and adjusting the "L" dimension for optimal performance, especially in preventing clogging for small diameter holes. Proper adjustment and selection criteria are essential for maintaining quality and efficiency in drilling operations.
*Including some distributors, etc.
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Swagelok Company was founded in 1947 in Cleveland, Ohio as a tube fitting manufacturer. The company serves numerous industries including the chemical, clean energy, food & beverage, industrial machinery, life sciences, and wastewater treatment industries. The copmany's product categories include hoses and flexible tubing, sample cylinders, welding systems, tubing and accessories, and measurement devices. The company's also offers engineering services including field engineering, onsite services, design and assembly services, training, and construction services.
Reynolds Carbide Die Co., Inc was founded in 1998 as a designer, manufacturer, and supplier of carbide parts for precision dies, knitting, sewing, and shoe manufacturing. The company, headquartered in Thomaston, Connecticut, produces replacement parts or custom precision tooling, including Steel Alloys or Tungsten Carbides. They supply textile, battery, eyelet, paper, and cardboard manufacturing equipment. Their circular steel or carbide cutters, knives, and wear parts for equipment are used in diverse industries.
PUNCH INDUSTRY USA INC. is a manufacturer that specializes in precision tools and machinery solutions which is headquartered in the USA. The company specialize in automotive parts and assemblies, electronic connectors, and aerospace components, by delivering excellent products for various businesses. With an intention to deliver excellent products and services, The company has established itself as a dependable partner for clients worldwide and allegiance to engineering expertise and customer satisfaction allows them to consistently provide cutting-edge solutions that meet the diverse needs of customers.
Precision Brand Products, Inc. (PBP) is a manufacturer of various tool room maintenance products and accessories founded in 1946 and headquartered in Downers Grove, Illinois. The company is a subsidiary of Precision Steel Warehouse, Inc., and is an ISO 9001 certified global supplier of over 3,800 products including keystock, hose clamps, drill rods, and fasteners. PBP offers custom fabrication and packaging services to its clients in the marine, energy, construction, and energy sectors.
Plainville Machine and Tool Company, Inc., established in 1965 and based in Bristol, Connecticut, is an American manufacturer specializing in custom metal stamping tools and dies. With the aid of design platforms like CADKEY and AutoCAD, PM&T offers tailor-made designs to meet diverse specifications, including complex tooling, in-die tapping, assembly in the tool, or multiple strip tooling requirements. The company produces these tools and dies, such as blanking, compound, and forming dies, as well as inspection gauges and fixtures, using electrical discharge machines. PM&T's products adhere to specifications and close tolerances demanded by various industries, including automotive, aerospace, hardware, medical, and telecommunications.
Metalloy was founded in 1969 and is based in St. Charles, Illinois. Metalloy is a distributor of industrial and construction supplies. Metalloy offers tube & pipe products, PVF, die sets & plates, die & mold tooling, general tooling, steel storage, and SK hand tools. Tube & tube products include mechanical tubing, stainless steel tubing, and piping. PVF includes piping, fittings, flanges, valves, studded outlets, and machined rings. Die sets & plates include parallels, risers, and steel tools. Die & mold tooling include die punches, die buttons, drill busings, and mold components.
Founded in 1964, and, located in Grand Rapids, Michigan, USA, Ajacs is a manufacturer and distributor of machines and press equipment. The company started as a small die set manufacturer in 1964, and in 1968, it was purchased by a local steel supply company and started functioning under the name 'Ajacs'. The company offers Stamping Press, Press Room Automation, Spring Machines, and, Leveling Casters & Pads that have applications in the metalworking industry. They also provide services including product selection, installation, preventative maintenance, troubleshooting, and repair.
Arti Engineering Works, established in 1996 and located in Gujarat, India, is a supplier and manufacturer of machines. The company’s diverse range of products includes thread cutting machines, snap botton machines, servo snap botton machines, rivet botton dies, and PU label embossing machines. These machines have applications in industries such as textile manufacturing, garment production, fashion, leather goods, and customization processes. The company’s products are used to enhance efficiency, precision, and quality in the production and embellishment of products in these industries.
Fasnap Corp, founded in the year 1981, and based in California, USA, is a manufacturer and supplier of fasteners. The product portfolio includes snap fasteners, screw studs, grommets, washers, metal and plastic hardware, machinery, tools and dyes. The products are used in many industries which include automotive, trucking, marine, furniture, and others. The products are ISO certified. The company also offers services that include fasnap production services, fasnap production cut-to-length, ultrasonic welding, and quality control.
Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
7 | 87.5% |
|
India
|
1 | 12.5% |
42 products found
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