This section provides an overview for
syringe filling machinery as well as their applications and principles. Also, please take a look at the list of
8 syringe filling machinery
manufacturers and their
company rankings.
What Is Syringe Filling Machinery?
Syringe-filling machinery is a generic term for equipment filling various syringes with the material.
It removes air bubbles from the material and the flow path before filling to ensure high purity and
- Filling of materials for which contamination and re-infiltration of bubbles must be avoided
- Filling of medium to high-viscosity fluids and materials
- Filling of materials with high thixotropy (the property of viscosity that changes significantly with or without agitation)
- Filling of uniformly dispersed materials
- Real-time filling at the production site
The system is used in many industries where the following are required.
It can improve the efficiency and quality of filling operations that would otherwise be time-consuming and labor-intensive if done by hand.
Uses of Syringe Filling Machinery
The following are some specific applications of syringe-filling machinery.
Dental Materials
- High-viscosity materials, UV-curable materials, and two-component materials are used in dentistry.
- Major materials include compolette resin, silicone impression materials, adhesive resin cement, and bonding materials for composites.
- Since contamination of these materials should be avoided, syringe fillers are used to fill dental materials efficiently.
Electronic Component Materials
- Syringe-filled materials are used for dispensing in fixed quantities.
- Major materials include silver pastes, cream solder insulating materials, conductive materials, highly viscous materials such as high viscosity glass pastes, and thixotropic materials such as greases.
Features of Syringe Filling Machinery
Features of Syringe Filling Machinery
- Bubbles and impurities contamination can be prevented.
- High reproducibility of filling volume prevents overfilling and underfilling, reducing fluid wastage.
- Prevents dripping during filling
- Syringe capacities range from 3 ml to 180 ml.
- Simple structure and easy to clean and maintain after use
- Fewer consumables are needed for filling.
In addition, using syringe-filling machinery can solve various problems that arise with manual filling.
- Reduced Filling Time
- Transferring high-viscosity paste into a long, thin syringe is a time-consuming process that requires careful
- Consistent High Quality
- Air bubbles and impurity contamination during filling are challenging to remove.
A time-consuming process may also result in a loss of material uniformity in the syringe.
The significant advantage of this system is that it solves these problems and allows for efficient, high-quality filling.
This can also reduce the number of personnel involved in filling operations.
Other products with the following features are also available, depending on the application and material.
- Products capable of filling multiple syringes simultaneously.
- Products equipped with vacuum pumps that are compatible with high-sealing plungers.
- Products with all filling control, vacuum pressure control, etc., automated.
- Equipment that fills two-component materials into twin syringes separately.
- Optional equipment that heats the material reduces viscosity and shortens filling time since the higher the viscosity, the longer it takes to fill.
*Including some distributors, etc.