This section provides an overview for automatic drains as well as their applications and principles. Also, please take a look at the list of 13 automatic drain manufacturers and their company rankings. Here are the top-ranked automatic drain companies as of November, 2024: 1.Hale Products Inc., 2.PARKER HANNIFIN JAPAN LTD, 3.CKD.
Table of Contents
Engaged in research on nitride semiconductor growth using the MBE method at Waseda University Graduate School. After graduating from graduate school in 2016, he joined a non-ferrous metal manufacturer.
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An Automatic Drain is a device that automatically discharges unwanted moisture and other substances that have accumulated in the piping to the outside.
Condensation is moisture mixed in the piping of compressed air or steam. In the case of air, it is generated during compression and heat exchange.
In steam piping, it is generated when the temperature drops during transfer. Moisture in the piping can cause equipment failure or malfunction, so an automatic drain must be connected to the piping.
A device that discharges condensation is called a drain trap, and a device that automatically discharges condensate is called an automatic drain or automatic drain trap.
Automatic Drains are commonly used in compressed air and steam piping. In compressed air piping, they are mainly installed on the secondary side of compressors. Since moisture is generated when air is compressed by a compressor, installing an auto drain in the outlet piping will discharge the moisture.
When used in steam piping, it is installed at a low slope or at the outlet of a heat exchanger. Ideally, only the moisture in steam is discharged and steam should not leak as much as possible. In reality, however, moisture is discharged along with some steam. A drain trap for steam is also called a steam trap.
Depending on the situation, it may be attached to the drain pipe. The purpose is to prevent backflow and odor leakage. Used for drain piping of air conditioners and refrigerators.
The principle of automatic drains differ depending on the type of drain, and the selection must be made according to the piping used for each type.
Typical Automatic Drains are the disc type and the float type.
This type of Automatic Drain discharges condensation by moving the internal disc up and down. It does not require electricity and is characterized by its simple structure. It can discharge even if it contains dust and other impurities, but has the disadvantage of discharging excess steam and compressed air. It is used at piping locations with relatively small capacities.
This type of Automatic Drain has a float inside, and the buoyancy of the drain causes the outlet connected to the float to open automatically. Like the disk type, it does not require a power supply and can be easily installed. However, the float type is used to discharge relatively clean condensate.
This is because if the condensate contains dust, it will adhere to the float and surrounding areas, causing malfunction. However, since it can discharge a larger volume of condensate than the disc type, it is used in relatively large capacity discharge points.
There are various types of Automatic Drains other than those listed above, and they should be selected according to their characteristics.
Typical types are as follows:
The bellows type has a bellows-shaped tube inside, and when filled with condensation, the bellows expands and contracts to discharge the condensate.
It is compact and lightweight, but features a relatively large discharge volume. However, when the bellows malfunctions, there is a risk of condensate clogging due to blockage. Also, it is structurally unsuitable for high-pressure piping.
This is an Automatic Drain that discharges condensate by expansion of bimetal. Bimetal is a part made of two different metals with different thermal expansion coefficients, and is characterized by its ability to bend with changes in temperature.
The bimetal type Automatic Drain is characterized by extremely low steam loss during drain discharge. It also has the advantage that it does not break down even when frozen and has a wide pressure range that can be used. However, care must be taken because the operating point changes slightly when pressure fluctuations are large.
This is an Automatic Drain that is released when condensate flows into the internal bucket connected to the outlet. It is characterized by its resistance to internal dust and debris. However, note that some products have restrictions on the direction of installation. In addition, malfunctions that wear out the metal parts that drive the bucket can occur.
This is an Automatic Drain that uses a solenoid valve at the drain outlet. It has an extremely high discharge capacity and is used where a large amount of condensate is generated. However, a separate power supply is required for installation. There are two types: a timer type driven by a timer and a type that detects and discharges condensate with a sensor.
*Including some distributors, etc.
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Bunting was founded in 1959 and is headquartered in Newton, Kansas. The company is a family-owned manufacturer of standard and custom magnetic components for domestic and international customers from industries such as food processing, plastics, recycling, and mining. The company’s main product lines include magnetic separation, metal detection material handling equipment, printing products, and custom magnets & magnetic assemblies. Custom designs include materials such as ceramic ferrite, alnico, and samarium cobalt and are made for Halbach arrays, pump couplings, actuators, and other components.
Hale Products, Inc. is a manufacturer and supplier of firefighting solutions based in the USA. The company was founded in 1914 and offers a diverse range of fire pumps, foam systems, electronic controls, valves, and other firefighting equipment. Its products are designed to meet the demanding needs of fire departments and emergency services around the world. Headquartered in Ocala, Florida, the company operates from a central hub to efficiently serve its customer base. The company website also provides a comprehensive review of its product catalog and technical specifications.
Coilhose Pneumatics, headquartered in New Jersey, USA, is a manufacturer of pneumatic accessories and solutions since 1969. The company manufactures a comprehensive range of pneumatic products and components including air hoses, tubing, fittings, blow guns, lubricants, regulators, filters, and more. Its products cater to various industrial applications, providing essential components that ensure the smooth functioning of pneumatic systems. Additionally, the company provides solutions to meet the evolving needs of its customers.
KAESER COMPRESSORS, founded in Fredericksburg, VA in 1919, is a manufacturer of compressed air systems and compressed air consulting services. The company offers a wide range of products, including piston compressors, Portable compressors, Compressed air piping, System controllers, and Comprehensive air system analysis as well as various services, including, product selection, installation, preventative maintenance, troubleshooting, and repair. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation.
Van Air Systems, based in the USA, is a manufacturer and supplier of air and gas drying products since 1944. The company's product portfolio includes compressed air dryers, desiccants, filtration, natural gas dryers, hydraulic and lube oil filtration, breathing air purifiers, and more. Its products are engineered to address various challenges associated with air and gas compression. The company caters to various industries including manufacturing, automotive, petrochemical, food & beverage, pharmaceuticals, and more. Its solutions ensure efficient and moisture-free compressed air and gas systems.
Sprinkler Warehouse is an online retailer that specializes in irrigation and sprinkler system products based in Texas, USA. The company was established in 1995, and is a supplier of a wide range of irrigation equipment and accessories, catering to both residential and commercial customers. Its product lineup includes sprinkler heads, controllers, valves, pipes, fittings, and other components necessary for efficient water management and irrigation systems. The company operates primarily through its online platform serving as a one-stop destination for all irrigation needs and helping customers maintain lush and healthy landscapes while conserving water resources.
RapidAir Compressed Air Products (RapidAir) is headquartered in Auburndale, Wisconsin. RapidAir is a manufacturer and distributor of compressed air piping systems. RapidAir’s store sells premade systems and also offers custom-design assistance for customers to design their own systems. RapidAir’s sore includes Fastpipe brand aluminum pipes as well as clips, elbows, and other components; Maxine tubing, clamps, and fittings; beveling tools, fittings, valves, pipe cutters, as well as numerous other accessories and master kits.
SKF UK is the British division of SKF, originally founded in 1907 and headquartered in Gothenburg, Sweden. SKF designs, develops, and manufacturers bearings, seals, lubrication systems, and services worldwide, with industrial and automotive segments, providing solutions for industries including aerospace, agriculture, transportation, food and beverage, general machinery, material handling, mining, energy, paper, and wind energy. SKF UK offers rolling bearings, mounted bearings, automotive seals, lubrication management, vehicle aftermarket services, waste electric products, and electronic equipment products as well as services including maintenance, remanufacturing, customization, and training.
CKD Corporation, established in 1943 under the name of Japan Aircraft Electric Co., Ltd., is a Japanese manufacturer of automation machinery and manufacturing components, headquartered in Komaki, Aichi. Their diverse portfolio includes pneumatic and fluid control components, fine system components, drive components, and labor-saving components. The company has also developed various types of automation machinery, such as transparent object inspection systems, pharmaceutical products packaging machines, and more. These products find applications in various industries, for example their automated food packaging systems are designed for maintaining food quality and hygienic conditions. Their fluid control components are used in the solar cell manufacturing process.
SMC corporation was founded in 1959 and is headquartered in Tokyo, Japan. SMC Corporation manufactures and sells automatic control equipment and filtration equipment. SMC has production facilities in 30 countries, technical development centers in Japan, the United States, Europe, and China, and sales offices, globally. SMC product lines divided by them include filter replacements, condensation prevention, heat resistance, thermos-chilling, and others. SMC provides a video library as well as product selection guide to assist customers in finding solutions and optimizing product efficiency.
Meiji Air Compressor Mfg. Co., Ltd., established in 1945 and located in Miyagi, Japan, is a manufacturer that develops and commercializes air-based industrial technology. The company's product line includes a general purpose compressor, package compressor, and basic compressor. It also provides booster type, booster sires, air compressor, and package compressor. Its product reduces energy consumption, which can save money on electricity bills and reduce carbon footprint. It serves various industries such as energy, transportation, construction, woodworking, metal fabrication, and more.
Classic Filters is a UK-based manufacturer of particulate and coalescing filter housings and elements since 1983. The company's products are used in various industries, including HVAC, food & beverage, and pharmaceutical. Some of the company's products include particulate filter housings, coalescing filter housings, filter elements, microfibre filter elements, stainless steel elements, and more. The company can also custom design and manufacture filter housings and elements to meet the specific needs of its customers. Furthermore, the company has a global network of distributors, ensuring that its products are available worldwide.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Hale Products Inc. |
17.6%
|
2 | PARKER HANNIFIN JAPAN LTD |
14.7%
|
3 | CKD |
11.8%
|
4 | Sprinkler Warehouse |
8.8%
|
5 | Van Air Systems |
8.8%
|
6 | RapidAir Compressed Air Products |
8.8%
|
7 | Bunting-Newton |
8.8%
|
8 | Coilhose Pneumatics |
5.9%
|
9 | SKF |
5.9%
|
10 | Classic Filters |
2.9%
|
Derivation Method
The ranking is calculated based on the click share within the automatic drain page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 7 | 58.3% |
Japan | 3 | 25.0% |
Sweden | 1 | 8.3% |
United Kingdom | 1 | 8.3% |
17 products are listed.
A & C Service Co., Ltd.
80+ people viewing
■ Item explanation ・ Automatic drainage device for compressor ・ There is no waste of air, and it is excellent in energy saving.
ANEST IWATA Corporation
30+ people viewing
■ Use The drain (drain) accumulated in the air tank is automatically discharged. A power supply is required, but the feature is that there is no ai...