13 Mold Cleaning Equipment Manufacturers in 2024
This section provides an overview for mold cleaning equipment as well as their applications and principles. Also, please take a look at the list of 13 mold cleaning equipment manufacturers and their company rankings. Here are the top-ranked mold cleaning equipment companies as of April, 2024: 1.Perfect Laser Co., Ltd., 2.Ultrasonic Power Corporation, 3.Blue Wave Ultrasonics.
Table of Contents
What Is Mold Cleaning Equipment?
Mold cleaning equipment is used for the removal of mold contamination.
Traditionally, mold contamination has been removed through manual wiping. However, as mold processing technology has advanced and mold shapes have become more complex, cleaning by wiping has become increasingly challenging. This has led to the growing adoption of cleaning machines.
Mold cleaning equipment primarily relies on ultrasonic cleaning methods, although there are also cleaning methods involving lasers and dry ice.
Uses of Mold Cleaning Equipment
Mold cleaning equipment is primarily used to clean molds used in the production of plastic products.
Injection molding is a major manufacturing process for plastic products, involving melting plastic and injecting it into molds to form products. During the melting process, raw materials and additives can vaporize and leave residues in the molds, leading to contamination. If left unaddressed, this contamination can result in issues such as compromised product appearance and problems with mold operation. Mold cleaning equipment is employed to prevent and address these problems.
How to Select Mold Cleaning Equipment
When selecting mold cleaning equipment, such as a commonly used ultrasonic cleaner, consider factors like the frequency of ultrasonic waves. Low frequencies are effective in removing larger contaminants but may damage dense metals or electronic components during cleaning. It's crucial to choose equipment that can output an appropriate frequency to effectively remove dirt without causing harm to materials and products. For example, a frequency of 28 kHz may be suitable for stubborn visible dirt, while 40 kHz is used for cleaning precision parts. Higher frequencies are employed for cleaning electronic components like circuit boards.
Mold cleaning equipment comes in separate or integrated configurations. Separate equipment includes an oscillator that generates vibrations and a transducer attached to the equipment, suitable for cleaning large molds. Integrated equipment, which can be placed on a tabletop, is suitable for smaller items.
Additional Information on Mold Cleaning Equipment
Mold Cleaning Solutions
The choice of cleaning liquid for mold cleaning depends on the material and type of contamination of the item to be cleaned. Materials can be categorized as metal, glass, or plastic. Contaminants can include common oils, dust, stains, abrasives, and other particles. Cleaning solutions are broadly divided into aqueous and non-aqueous (hydrocarbon- and solvent-based) systems, as described below:
1. Aqueous-Based
These solutions primarily consist of surfactants and are cost-effective and safe for a wide range of stains. Alkaline, neutral, and acidic solutions are used depending on the type of stain. However, drawbacks include the need for wastewater treatment, limited effectiveness against tough stains, and extended drying times after cleaning.
2. Hydrocarbon-Based
Hydrocarbon-based cleaning solutions contain carbon and hydrogen compounds. They are categorized based on carbon number and structure, including isoparaffinic and norma-paraffinic types. These solutions are effective at removing oil-based contaminants and can be recycled. Due to flammability and safety concerns, strict regulation is required under Fire Service Law.
3. Solvent-Based
Solvent-based solutions include fluorinated, brominated, and alcohol-based types. While they offer strong cleaning capabilities, they also have a significant environmental impact, leading to increased regulation and efforts to reduce their use.
Principles of Mold Cleaning Equipment
Mold cleaning equipment primarily relies on ultrasonic cleaning methods, often in conjunction with solvents and other cleaning chemicals.
Ultrasonic cleaning harnesses a phenomenon called cavitation. When ultrasonic waves with frequencies ranging from 20 kHz to 100 kHz are applied to a cleaning solution, gas molecules experience alternating positive and negative pressure. Positive pressure compresses the gas molecules, while negative pressure causes them to expand. The expansion and subsequent compression of gas molecules result in the formation and collapse of bubbles, a phenomenon known as cavitation. The force generated during cavitation can be used to physically dislodge dirt and contaminants.
The strength of the impact generated during cavitation depends on the frequency of the ultrasonic waves. Lower frequencies deliver more robust impacts but may stress the object being cleaned. For challenging stains and resistant cleaning objects, a lower frequency, such as 28 kHz, is suitable, while relatively higher frequencies, like 40 kHz, are used for less resistant materials and products.
List of 13 Mold Cleaning Equipment Manufacturers
*Including some distributors, etc.
Sort by Features
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- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- China
- Germany
- India
- Japan
- Spain
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Blue Wave Ultrasonics
Industrial Ultrasonic Cleaning Equipment
Manufacturer Overview
Blue Wave Ultrasonics is a manufacturer of ultrasonic cleaning equipment. Established in 1952, the company is based in Davenport, Iowa, USA. The company specializes in designing and manufacturing ultrasonic cleaning systems for industrial applications. Its industrial systems include single chamber unit, two stage clean/rinse, multi-chamber units, modular console and multi-chamber console systems. The company’s product range that includes ultrasonic cleaners, tanks, and generators, serves industries such as aerospace, automotive, electronics, hospital/surgical and molds/toolin. Blue Wave Ultrasonics offers services like technical consultation and customized solutions.
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Ultrasonic Power Corporation
Ultrasonic Mold & Die Cleaner
Company Overview
Ultrasonic Power Corporation was founded in 1972 and is headquartered in Freeport, Illinois. The company is a global ultrasonic cleaning company, serving as a designer, developer, manufacturer, and distributor of ultrasonic equipment used in the aerospace, automotive, energy, manufacturing, pharmaceutical, and music industries. The company maintains four product segments: industrial Ultrasonic Cleaners, Custom Ultrasonic Cleaners, Ultrasonic Cleaning Products, and Ultrasonic Cleaning Applications. These range from small cleaning tanks sized to hold a single PCB board to 204-gallon tanks capable of cleaning large machinery.
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TierraTech
Ultrasonic Cleaning Equipment
Company Overview
TierraTech, established in 2001 and headquartered in Mission, Texas, United States, is a manufacturer specializing in ultrasonic cleaning equipment. Some of its key products include automotive equipment, laboratory equipment, one-tank special equipment, multistage automatic smart line, and standard ultrasonic cleaning system. The company operates two production plants, one in Europe and one in America, with distribution centers in the United States and France. Additionally, it maintains an extensive network of distributors representing the company in more than 30 countries worldwide.
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TAIYO CHEMICALS & ENGINEERING CO.,LTD.
SUNECON
Manufacturer Overview
Taiyo Chemicals & Engineering Co. Ltd, established in 1962 at Tokyo, Japan is a manufacturer of metal surface treatment agent ‘Sunecon” series rubber mold cleaner. The company since inception has focused on making robust metal surface cleaning agents , mold cleaning agents, coating removers and masking agents. The products involve mold cleaning agent Sunecon KR 303, stripping agent, antistatic agents, Methylene chloride remover and weak alkaline cleansing agent. These are used in automobiles, airplanes, durable goods and unpainted metal parts. They are effective in removing dirt and contaminants, rust, bacteria, abrasives and ensure longer lifespan of the metal products.
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SOMAX Co., Ltd
Mold Cleaning Machine
Manufacturer Overview
Somax Co., LTD., established in 1991 and headquartered in Osaka, Japan, is a manufacturer that specializes in mold maintenance equipment. The company's product line includes Mold Cleaning Machines, Ultrasonic Cleaners, and Maintenance Management Software. It also offers proposals to its customers based on their needs and concerns. Its products are designed to remove resin adhesives, mold release agents, and gas burn marks from the surfaces of molds. It has achieved ISO14001 accreditation, which is an international standard for environmental management systems. It serves industries such as Automotive, Electronics, Manufacturing, and Plastics.
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SANKYO CHEMICAL CO.,LTD.
concerning to metal molding
Manufacturer Overview
Sankyo Chemical Co. LTD., established in 1957 and headquartered in Nagoya, Japan, is a manufacturer of several intermediate materials, including paints, industrial cleaning agents, thinners, organic industrial chemicals, and adhesives. The products can be used in several areas, including silk screen printing, wiping off resin, washing agents for flux, metal processing, and mold forming. The company accepts contract manufacturing and provides several environmentally friendly products that comply with ISO 14001, the Industrial Safety and Health Law, and the PRTR (Pollutant Release and Transfer Register) Law.
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R. K. Transonic Engineers Pvt. Ltd.
Ultrasonic Mold Cleaning Machine
Manufacturer Overview
R. K. Transonic Engineers Pvt. Ltd., established in 2004 and headquartered in Noida, Uttar Pradesh, India, is an ISO 9001:2008 certified manufacturer and supplier of industrial cleaning systems. Its diverse product range includes ultrasonic cleaners, designed for efficient cleaning using ultrasonic technology. The company also offers single tank ultrasonic cleaning systems for streamlined cleaning in a single tank, as well as multi-stage aqueous ultrasonic cleaners for multi-step cleaning processes. Complementing these are filtration systems and oil skimmers, which enhance the cleaning machines' performance.
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Manufacturer Overview
EMAG, founded in the year 1867, based in Michigan, US, is a manufacturer and supplier of machine and tool solutions. Their product portfolio includes turning, grinding, milling, gear cutting, coupling, laser welding, and joining machines. The products are used in various applications which include agriculture, automotive, aviation construction, vehicle, medical and wind energy. The company offers innovative machinery with digitalization and automation systems. They also provide services that include retool options, retrofit remanufacturing, and control system upgrades.
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BRIO ultrasonic
Mold Cleaning Equipment
Manufacturer Overview
BRIO Ultrasonics, a subsidiary of A&J Tecno Innovacions S.L., is a manufacturer specializing in ultrasonic cleaning machines based in Spain. The company offers environmentally friendly cleaning solutions and energy-efficient processes. Its product range includes the PRO Series, which provides automated cleaning with optimized technology, the Manual Series designed for manual ultrasonic cleaning, multi-stage equipment equipped with multiple cleaning stages, special equipments tailored for specific applications like ANILOX, WorkTable, and Lab Series, and a line of specially designed detergents for use with BRIO Ultrasonics equipment. The company holds ISO 9001:2015 quality certification and actively pursues sustainable practices.
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Perfect Laser Co., Ltd.
Mold Cleaning Equipment
Manufacturer Overview
Perfect Laser Co., Ltd, established in 1995 and located in Wuhan City, China, is a manufacturer specializing in industrial laser equipment. The company holds a comprehensive product portfolio, featuring offerings like fiber laser cutting machines for precise metal sheet cutting, fiber laser marking machines for material marking, laser welding machines for diverse material welding, laser cleaning machines for efficient surface cleaning, and 3D crystal engravers for intricate 3D image engraving within crystals. The company holds esteemed certifications including CE, FDA, and ISO9001, reflecting its adherence to quality.
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Guyson
Multi-Stage Aqueous Cleaner
Manufacturer Overview
Guyson International Limited, founded in 1938 and headquartered in Skipton, North Yorkshire, is a custom manufacturer offering machinery for surface treatment and finishing of components. Its product range includes blast finishing equipment for surface treatment processes, spray washes for parts cleaning, ultrasonic cleaning equipment for precision cleaning, manual blast cabinets for abrasive blasting, and automated blast systems for high-volume repeatable tasks. The company is registered to ISO 9001:2015 and ISO 45001:2018, while its Hose & Couplings division, based in Guiseley near Leeds, is also accredited to BS EN ISO 9001:2015.
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UltraTecno
Ultrasonic Cleaning Machine
Distributor Overview
UltraTecno, founded in 1964 in Massalfassar, Valencia, is a designer and distributor of ultrasonic cleaning equipment. Ultrasonic machines include standard and custom multistage systems, heat exchanger cleaning machines, printing rollers and Anilox Cylinders, table ultrasonic cleaners, and ultrasound detergents. The machines are employed in the automobile & engine industries, railway engine maintenance, injection molds, surface treatment, and the oil and gas industries. The business provides technical services, including plate emitters, pneumatic-hydraulic handling, automaton programming, and the maintenance of stainless barrels, circuit breaker panels, and stainless barrels.
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EPS Technology
Dry ice EPS mold cleaning machine
Distributor Overview
EPS Technology, based in Hangzhou, Zhejiang, China, is a supplier of critical EPS (Expandable Polystyrene) machinery. The company provides EPS Shape Molding Machines, EPS Block Molding Machines, and EPS Cutting Machines, vital for shaping, forming, and cutting EPS materials with precision. These products play a crucial role in various industries by facilitating the efficient production and utilization of EPS materials, which find applications in insulation, packaging, construction, and more. Additionally, Consultation services, turn-key factory projects, molds, spare parts, and other comprehensive solutions that ensure a complete and seamless EPS processing experience is available.
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Mold Cleaning Equipment Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Perfect Laser Co., Ltd. |
16.1%
|
| 2 | Ultrasonic Power Corporation |
16.1%
|
| 3 | Blue Wave Ultrasonics |
9.7%
|
| 4 | BRIO ultrasonic |
9.7%
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| 5 | UltraTecno |
9.7%
|
| 6 | EPS Technology |
6.5%
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| 7 | TierraTech |
6.5%
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| 8 | Guyson |
6.5%
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| 9 | EMAG |
6.5%
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| 10 | SANKYO CHEMICAL CO.,LTD. |
6.5%
|
Derivation Method
The ranking is calculated based on the click share within the mold cleaning equipment page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
- R. K. Transonic Engineers Pvt. Ltd.: 2004 (20 years ago)
- SOMAX Co., Ltd: 1991 (33 years ago)
- Ultrasonic Power Corporation: 1972 (52 years ago)
Company with a History
- EMAG: 1867 (157 years ago)
- SANKYO CHEMICAL CO.,LTD.: 1957 (67 years ago)
- TAIYO CHEMICALS & ENGINEERING CO.,LTD.: 1962 (62 years ago)
Mold Cleaning Equipment Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Mold Cleaning Equipment Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
|
3 | 27.3% |
Japan
|
3 | 27.3% |
Spain
|
2 | 18.2% |
India
|
1 | 9.1% |
Germany
|
1 | 9.1% |
China
|
1 | 9.1% |
List of Mold Cleaning Equipment Products
4 products are listed.
TAIYO CHEMICALS & ENGINEERING CO.,LTD.
Cleaning and removing mold dirt
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We handle spray -type automatic washers, ultrasonic cleansing machines, heating devices with a heat tone that can clean and remove mold dirt. It ha...
