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This section provides an overview for honeycomb panels as well as their applications and principles. Also, please take a look at the list of 14 honeycomb panel manufacturers and their company rankings. Here are the top-ranked honeycomb panel companies as of December, 2024: 1.Plascore, Inc., 2.Pacific Panels, 3.Flatiron Panel Products, LLC.
Table of Contents
Honeycomb means beehive. By laying out hexagons like a beehive, it is possible to achieve "maximum strength with minimum material," so a honeycomb structure is mechanically ideal.
Honeycomb panels are ultra-lightweight, high-strength panels with a honeycomb core sandwiched between face plates, the majority of the volume is air. These panels can be tapped, drilled, notched, or otherwise processed and treated in the same way as ordinary metal materials.
Honeycomb panels are used when a significant weight reduction is desired without compromising strength.
Made from aluminum, paper, and plastic, honeycomb panels are selected for different applications because their strength and weight vary depending on the coarseness of the honeycomb core. Aramid fiber composites and carbon fiber composites are used in the aerospace field, while aluminum is generally used for building materials, medical equipment, and furniture.
In addition, honeycomb cores have the effect of regulating turbulent air flow (rectifying action) and can be used as rectifying plates for showcases and the like. It is also applied in various ways to muffle sound and insulate heat.
The structure of a honeycomb panel can be thought of as a collection of hexagonally arranged I-shaped beams, making the entire panel resistant to deformation. The honeycomb-supported surfaces achieve high out-of-plane stiffness, allowing for higher loads.
Compared to welded or mechanically bonded plate structures, there is no stress concentration, resulting in superior fatigue properties. It also has superior acoustic fatigue due to honeycombing.
No distortion that occurs when bolting or riveting, and a smooth, flat surface can be obtained during molding and assembly, resulting in a beautiful appearance.
When subjected to load in the direction of thickness, honeycomb buckles while maintaining an almost constant load, which is the reason for its high shock-absorbing property.
More than 90% of the air volume is contained within each independent cell, preventing air convection.
When a small hole is made on one side of the board, acoustic energy resonates in the air inside to produce a muffling effect. The frequency at which the sound is muffled depends on the cell size of the honeycomb and the thickness of the panel.
*Including some distributors, etc.
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Plascore, Inc. headquartered in Zeeland, Michigan, and has sales offices throughout the world, are manufacturers of honeycombs of various metal and plastic materials. The portfolio of the company consists of honeycombs made from aluminum, aramid fiber, stainless steel, thermoplastic, and more. The company also creates modular cleanroom systems and energy absorbers. Honeycomb Core of the company is the OEM choice for manufacturing composite boards and assemblies used in automotive, rail, aviation, marine, and exhibition markets. The company is accredited with AS9 100 Certification, ISO 14001 EMS Certification, ISO 9001 Certification, and many more.
Pacific Panels, a company founded in 1994 and headquartered in Oakland, California, is a manufacturer of panel solutions. The company specializes in crafting various panels for industrial and commercial applications. It provides products such as aluminum panels, display panels, clean room panels, and customized panels. The company’s products find applications in construction, interior design, and furniture manufacturing. Its products are made up of four elements, which are customizable to meet clients’ specific requirements.
Plastic Reinforcements Inc., established in 1984 and headquartered in Chino, California, is a manufacturer in the field of composite materials. The company's products find applications in diverse industries like aerospace OEMs, military organizations, architectural designers, major airlines, and the entertainment industry. Its capabilities and services include honeycomb core machining, painting, and finishing. The company specializes in honeycomb structures and offers a comprehensive range of materials such as composite sandwich panels, fabricated products, and foreign object damage protection.
Flatiron Panel Products, LLC, headquartered in Lafayette, Colorado, is a manufacturer and supplier of lightweight, structural panel products. Their diverse range of products includes honeycomb panels, custom panels, and particleboards, which are designed to bear loads and distribute weight efficiently, making them essential components in construction and other industries where strength and durability are crucial. These products find applications in building construction for walls, floors, and roofs, as well as in furniture manufacturing, cabinetry, and architectural millwork.
MachineTek LLC, founded in Carlsbad, CA in 1992 is a manufacturer of honeycomb and foam core fabrication solutions for aerospace composite companies. The company's product portfolio includes Honeycomb fabrication, Honeycomb forming, Honeycomb machining, Foam Core Machining and Bonded Panel Machining. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company provides services such as Product Selection Guidance, Engineering Support, and Custom Manufacturing.
Colibrys, a joint company established in 2001 and headquartered in Yverdon-les-Bains, Switzerland, is a manufacturer, designer, and supplier of micro-electro-mechanical system sensors and electronic machines. The company offers a wide range of products including mechanical power transmissions, power generation systems, and seismic sensors. These products are used in industries such as aerospace, defense, energy, and transportation. Their products are utilized for various applications including measuring acceleration, inclination, and seismic activity, enabling data collection for various critical applications. The company also offers services such as aerial refueling and air delivery systems.
HONYLITE, established in 2009 and headquartered in Greater Noida, Uttar Pradesh, India, is a manufacturer specializing in aluminum honeycomb cores and panels. The company excels in design, workmanship, and customer satisfaction. Its laminated honeycomb panels offers strength-to-weight ratios, benefiting industries worldwide. HONYLITE's extensive product line encompasses various types of honeycomb panels, including aluminum, stainless steel, FRP, HPL, and more. They are ISO 9001:2015 certified and also offer value-added features and customization options. They provide services to a wide range of Industries including Railways, Marine, Aviation, Aerospace, Construction, Flow Straightener, Energy Absorption, Wind Energy, Acoustics, Defence.
Hangzhou Holycore Composite Material Co., Ltd, a company founded in 2012 and headquartered in Yubang, Hangzhou, China, is a manufacturer of panel products and solutions. Specializing in composite materials, the company offers various products catering to diverse industries. Its core product line includes a thermoplastic honeycomb core, thermoplastic honeycomb sandwich panel, and glass-woven reinforced thermoplastics. Its products find applications in truck bodies, caravans, mobile buildings, yachts, and enclosed trailers due to the lightweight and strength of the panel.
Viva Composite Panel Pvt. Ltd., founded in 2003 and headquartered in Mumbai, Maharashtra, India, is a manufacturer and supplier of aluminum composite panels. The company has established itself as a supplier in the industry. Its products include ACP panel glossy grey natural stone, solid series aluminum composite panels, and wooden composite panels. Its composite panel products are used extensively in construction, interior design, and signage. Its panels feature durability and aesthetic appeal. The company holds ISO 9001:2015 and ISO 14001: 2015, ensuring its adherence to industry standards.
Huarui Honeycomb Technology Co., Ltd., established in 2009 and headquartered in Kuala Lumpur, Malaysia, is a manufacturer of honeycomb products. The company is ISO 9001:2015, ISO 14001:2015, and IMO MED-certified. It specializes in crafting lightweight and durable honeycomb cores used across industries. The company manufactures aluminum honeycomb, steel honeycomb, aluminum honeycomb panels, modular honeycomb wall panels, and aluminum honeycomb furniture in China. Its extensive range of products finds applications in aerospace, automotive, construction, and more.
Shanghai Metal Corporation, established in 1980 as a state-owned Shanghai Metal Materials Company headquartered in Shanghai, China, is a manufacturer and supplier specializing in metal materials and products. The company's metal offerings include aluminum, copper, stainless steel, galvanized steel, and steel products. It also provides metal machines for forming, cutting, bending, and processing. Additionally, the company offers various containers, gas cylinders, fire extinguishers, mechanical products, and electrical systems. These products find applications in various industries, such as automobile, construction and decoration, electrical and transformer components, machinery, and packaging. Other applications include oil, gas, and water pipelines, as well as boilers and tanks.
AYRES Composite Panels, a company founded in 1996 and headquartered in Bayswater, Western Australia, is a manufacturer of composite panels. The company specializes in lightweight panel manufacturing for the worldwide marine and transport industries. The company's lightweight panels are aluminum honeycomb structures produced in various thicknesses and with various surface materials and decors. The company is ISO 9001:2015 certified, ensuring that its products meet industry standards. The company also provides product samples to satisfy its customers' needs.
TOPOLO New Materials, established in 2014 and headquartered in Shanghai, China, is a service provider of custom composite solutions. The company specializes in products like CFRT UD tapes, FRP/CFRT laminates, PP honeycomb panels, PET sandwich panels, and PU/XPS sandwich panels. They have 2 manufacturing bases near Qingdao port and Shanghai port. Their team consists of nearly fifty engineers across their 2 locations working in various aspects, from product selection to molding, CNC machining, CAE simulation analysis, and more. They provide services to transportation, construction, furniture, sports, and other industries, offering composite centered, integrated, CKD, and finished solutions.
Collins Aerospace, founded in 2018 and based in Charlotte, North Carolina, is a manufacturer and supplier specializing in actuation systems and avionics. The company's product portfolio includes composite aircraft doors, thermal management systems, and integrated cockpit solutions. These products are used in various applications, including business aviation, military and defense, and commercial and military helicopter manufacturing. The company offers services including technical support, warranty claims, and repairs while exporting its products to various countries, including South Africa, Poland, and Qatar.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Plascore, Inc. |
21.4%
|
| 2 | Pacific Panels |
11.3%
|
| 3 | Flatiron Panel Products, LLC |
10.7%
|
| 4 | Plastic Reinforcements Inc. |
9.9%
|
| 5 | MachineTek LLC |
7.8%
|
| 6 | Sumitomo Bakelite Co., Ltd. |
7.0%
|
| 7 | HONYLITE |
5.4%
|
| 8 | AYRES Composite Panels |
4.9%
|
| 9 | Collins Aerospace |
4.7%
|
| 10 | Hangzhou Holycore Composite Material Co.,Ltd |
4.7%
|
Derivation Method
The ranking is calculated based on the click share within the honeycomb panel page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
5 | 41.7% |
|
China
|
4 | 33.3% |
|
India
|
2 | 16.7% |
|
Japan
|
1 | 8.3% |
17 products found
17 products
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Standard Response
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Made of lightweight material and adhesive-free honeycomb board, it is also highly durable and environmentally friendly. Features ◼︎Lightweight Bec...
