This section provides an overview for two-fluid nozzles as well as their applications and principles. Also, please take a look at the list of 18 two-fluid nozzle manufacturers and their company rankings. Here are the top-ranked two-fluid nozzle companies as of November, 2024: 1.Mistec Spraying Technology Co., LTD, 2.Spraying Systems Co., 3.Eckardt Systems GmbH.
Table of Contents
Two-Fluid Nozzles are special nozzles built into equipment used in industrial applications.
These nozzles are designed to mix and inject two different fluids. The principle of the Two-Fluid Nozzle itself, which is incorporated into industrial equipment, is also found in rocket engines, but unlike these high thrust applications, it is generally applied to industrial processes and equipment.
Two-Fluid Nozzles can achieve the required process or treatment by appropriately controlling the fluid supply, pressure, and velocity. For example, in atomizing nozzles, it is important to control the spray angle, particle size, and spray pattern of the liquid. Also, in processes involving reactions, it is necessary to precisely control the mixing ratio of fluids and reaction conditions.
The main applications of Two-Fluid Nozzles are as follows:
By mixing liquid and gas and atomizing them into a fine mist, paints and coatings can be applied evenly to surfaces. This technology is widely used in painting and anticorrosion coatings.
Two-Fluid Nozzles can be used to cool ambient air by atomizing the liquid into a fine mist. It can also be used as a humidifier to regulate the humidity in the air.
By spraying liquid through a nozzle, surfaces and spaces can be kept clean and free of microorganisms and bacteria. It is used in connection with cleaning and sanitation.
Two different liquids may be mixed in the nozzle to promote a chemical reaction. This is utilized for specific reaction processes or synthesis.
Two-Fluid Nozzles may be used to mix and burn fuels and oxidizers. This is an application found in industrial processes and burners that utilize thermal energy.
Two different phases (e.g., gas and liquid) may be separated through a nozzle. This method is intended to remove or separate certain components.
Two-Fluid Nozzles are sometimes used to properly inject liquids or gases, for example, in agricultural sprayers.
The principle of Two-Fluid Nozzles is to mix two different fluids to achieve a desired process. The general Two-Fluid Nozzle principle is as follows:
Two-Fluid Nozzles typically draw two different fluids from separate feed paths. Each fluid is fed into the nozzle independently.
Inside the Two-Fluid Nozzle, the two fluids are mixed. This mixing is accomplished by the nozzle's internal structure. The area where the fluids are mixed can be adjusted by controlling the velocity, pressure, etc. of the fluids.
The nozzle injects the mixed fluid. The speed and direction of the injected fluid are determined by the nozzle geometry and fluid supply.
The injected mixed fluid is used according to the desired process. For example, in an atomizing nozzle, the fluid is sprayed onto tiny particles for application or cooling. In the case of chemical reactions, two fluids are mixed to facilitate a reaction.
A key element is the design and control of the Two-Fluid Nozzle. Proper adjustment of the fluid supply, pressure, velocity, and nozzle geometry can improve mixing uniformity and efficiency. Two-Fluid Nozzle materials are also chosen to be resistant to the properties of the fluid being injected.
Common types of Two-Fluid Nozzles are as follows:
This nozzle mixes liquid and gas and atomizes them into a fine mist. They are used for dispensing, cooling, humidifying, disinfecting, air freshener dispensing, etc.
These nozzles are used to mix two different liquids to obtain a homogeneous mixture. It is used in chemical reaction processes and synthetic reactions.
Separation nozzles separate two different phases (e.g. gas and liquid) and are used to remove or separate specific components.
A nozzle that injects a high-velocity gas and draws a low velocity fluid around it to mix it. It is used for suction and mixing of gases.
This is a nozzle that injects one fluid and draws and mixes another fluid with it. It is used in agricultural sprayers.
A jet ejector is a nozzle that injects a high-speed fluid, thereby suctioning and mixing a low-speed fluid. Also called an ejector nozzle, it is used for mixing liquids and gases.
A nozzle through which gas flows to prevent reactions during welding and cutting. Used to prevent highly reactive environments during certain processes.
*Including some distributors, etc.
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Spraying Systems Co., established in 1937 and headquartered in Wheaton, Illinois, USA, is a manufacturer of spray nozzles and systems. Its product range encompasses hydraulic spray nozzles, air atomizing nozzles, tank cleaning equipment, spray guns, and automated spray systems. These products find applications across more than 200 industries, serving functions such as cleaning, coating, cooling, drying, and lubricating. The company has garnered certifications for quality and sustainability, including ISO 9001:2008, ISO 14001:2004, and compliance with the ASME Boiler and Pressure Vessel Code.
Eckardt Systems GmbH, established in 1992 and headquartered in Bretten, Germany, is a manufacturer of lubrication and cleaning systems for various industries, including metalworking and automotive. The company offers various products, including roller lubricators, spray systems, and oil mist separators, catering primarily to the metalworking industry. It also provides roller-applied lubrication, cleaning systems, and corrosion protection. Its systems serve automotive suppliers to small-scale metal punching services. The company ensures that solutions for lubrication, preserving, and cleaning effectively meet each customer's unique requirements.
POK is a manufacturer of firefighting equipment founded in 1976 and based in Nogent-sur-Seine, France. The company's products include foam premixing eductors, hand nozzles, hose reels, valves, and manual monitors. These have applications in firefighting as well as in industrial facilities working with volatile substances. Aside from its products, the company also offers engineering, customization, personnel training, and maintenance services for customers needing additional assistance. Its clients include the French Air Force and Armed Forces, as well as local airports, fire brigades, nuclear facilities, and fire truck manufacturers.
CALDOR INDUSTRIAL HEATING SYSTEMS SRL is a Romanian ISO 9001 certified electrical heating products manufacturer that was established in 2014 in Pantelimon, Ilfov. The company primarily produces cartridge heaters for heating solids, electric resistance heaters for heating liquids, and tubular heaters for heating surfaces. It also offers band heaters for heating cylindrical objects such as drums or nozzles. The company’s products are used mainly by its clients in the automotive, metalworking, and plastics industries, including companies such as Bosch and Airbus.
Ohkawara Kakohki Co., Ltd., established in 1980 and located in Osaka, Japan, is a manufacturer of spray dryers, spray nozzles, spraying and drying machines, and twin jetters. The company product line includes spray drying plants, spray nozzles, twin jet nozzles, liquid atomizing nozzles, and air curtains. It also offers air filters, laminar flow benches, HEPA filters, ULPA filters, and powder coating services. Its spray dryers can quickly produce dried products by spraying liquids as fine mists and bringing them into contact with hot air to evaporate moisture. It serves industries such as incineration, steel, power generation, pharmaceuticals, and metals.
Kyoritsu Gokin Co., Ltd., established in 1958 and headquartered in Osaka, Japan, is a manufacturer specializing in cemented carbide tools, mold parts, and industrial spray nozzles. Its cemented carbide tools find application in metalworking and woodworking for machining hard materials. Mold parts play a crucial role in injection molding and die casting processes, facilitating the production of plastic and metal products. Meanwhile, industrial spray nozzles serve various industries, including agriculture, food processing, and manufacturing, enabling the precise application of liquids, gases, and other fluids.
The Lee Company was founded in 1948 and is headquartered in Westbrook Connecticut. The company manufactures flow metering, fluid pumping, and related products for industries such as aerospace, automotive, power generation, and medical equipment to customers around the world through its global distribution network. The company’s primary product lines include valves, flow restrictors, pumps, and plugs. The company also offers customized products for individual markets to meet specific standards for each industry according to individual customer needs.
Lockwood Products, Inc., founded in 1981 and headquartered in Lake Oswego, Oregon, is a manufacturer of unique fluid power and motion control products. The company offers a diverse range of products, including modular hose systems, quick-connect fittings, and flow control valves. The products are designed to provide flexibility, allowing users to create customized fluid handling systems for various applications. These solutions are particularly beneficial for industries requiring fluid transportation, such as automotive, manufacturing, and healthcare, delivering optimal-quality components that enhance fluid power efficiency and productivity. The products are FDA, REACH, RoHS, and SVHCs compliant, and exports globally.
CYCO & Dongguan Changyuan Spraying Technology Co., Ltd, founded in 1999 and based in Dongguan, China, is a manufacturer of spray nozzle in Asia. It offers an extensive product range, including high-flow carbide silicone spray nozzles, hollow cone spray nozzles, stainless steel mixing fluid spray nozzles, tank washing spray nozzles, and automatic air atomizing nozzles. The company holds ISO9001 and IATF16949 certifications, and meticulously manages the entire production process, from material selection and testing to processing and final product measurement. Serving diverse industrial applications, ensuring precise and quality spray solutions.
Lechler Inc., originally founded in 1879 in Metzingen, Baden-Wurttemberg, Germany, is a manufacturer and supplier of nozzle and spray technology and services for industrial, environmental, and metallurgical industries, with offices in St. Charles, Illinois, United States. The company's products include flat fan nozzles, hollow cone nozzles, and tank cleaning nozzles. These products have various applications, including water aeration, air inlet cooling, and workplace safety. It serves to include refurbishment, simulations, and plant audits. It serves sectors that include fire protection, food processing, and snowmaking.
Dosanova is an ISO 9001:2015-certified manufacturer and supplier of industrial cleaning system components that was established in 2008 in West Flanders, Belgium. The company primarily produces items for low- and high-pressure cleaning applications. These products include quick couplings or nipples, pressure washers, and nozzles with different threadings and range ratings. It also offers booster pumps and dosing systems for dispensers or public hygiene equipment. The company’s products are used mainly by clients in the food and beverage, automotive, and marine industries.
H.IKEUCHI & Co.,Ltd., founded in 1954 and headquartered in Osaka, Japan, is a manufacturer and supplier specializing in spray nozzles, humidifiers, and related equipment. The company’s product portfolio includes humidifiers, air nozzles, hydraulic spray nozzles, pneumatic spray nozzles, and industrial-use pneumatic humidification systems. These products are utilized by various sectors, including livestock farming, greenhouse agriculture, food processing, textiles, and shipping and maritime. The company is ISO 9001:2015 certified and has offices in the USA, China, Taiwan, Indonesia, and the Netherlands to support its global network.
Shanghai Xinhou Spraying & Purification Equipment Co., Limited, established in 2004 and based in Shanghai, China, is a supplier of spray nozzles. The company manufactures different nozzle types, such as flat fan spray nozzles, and adapter fittings. With this company located in many countries such as Russia, Italy, Germany, and Finland, customers can visit in person to inspect the office. The headquarters of this company is located in Shanghai Hongqiao Station and National Exhibition Center and exports its products to 20 countries. The company uses automatic processing equipment and some equipment developed with product traits to produce nozzles.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Mistec Spraying Technology Co., LTD |
11.1%
|
2 | Spraying Systems Co. |
11.1%
|
3 | Eckardt Systems GmbH |
6.9%
|
4 | Dosanova |
6.9%
|
5 | Nihon BUCHI K.K. |
6.9%
|
6 | CALDOR INDUSTRIAL HEATING SYSTEMS SRL |
5.6%
|
7 | CYCO & Dongguan Changyuan Spraying Technology Co., Ltd. |
5.6%
|
8 | Lechler Inc. |
5.6%
|
9 | H.IKEUCHI & Co.,Ltd. |
5.6%
|
10 | OHKAWARA KAKOHKI CO.,LTD. |
5.6%
|
Derivation Method
The ranking is calculated based on the click share within the two-fluid nozzle page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
Japan | 4 | 30.8% |
Germany | 2 | 15.4% |
China | 2 | 15.4% |
United States of America | 1 | 7.7% |
France | 1 | 7.7% |
Romania | 1 | 7.7% |
Belgium | 1 | 7.7% |
India | 1 | 7.7% |
1 product is listed.
IBS Co., Ltd.
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