This section provides an overview for grey iron castings as well as their applications and principles. Also, please take a look at the list of 19 grey iron casting manufacturers and their company rankings. Here are the top-ranked grey iron casting companies as of November, 2024: 1.J. R. Hoe & Sons, 2.Benton Foundry, Inc., 3.Willman Industries, Inc..
Table of Contents
Grey iron casting is a production process that involves an iron-carbon alloy, distinguished by the addition of carbon and silicon. Starting with raw materials like coal and coke, the method involves melting iron or scrap iron at elevated temperatures, then refining the molten mix with specific additives and alloys. Once perfected, this molten metal is poured into specialized molds to cool and solidify.
The cooling process fosters a specific crystalline structure of iron and carbon, giving grey iron its characteristic gray color. Known for its superior wear resistance, mechanical strength, hardness, and ability to absorb vibrations, grey iron also boasts exceptional castability. This makes it ideal for manufacturing intricate parts and components with complex geometries and detailed features.
*Including some distributors, etc.
Sort by Features
Sort by Area
Willman Industries, Inc. is a manufacturer of all types of grey iron and ductile iron castings, founded in 1987 and situated in Cedar Grove, United States of America. The company fabricates green sand castings and a family of cast graphitic irons. It also crafts austempered ductile iron castings and grey iron castings. Its production facilities in green sand molding allow it to produce casting volumes from prototype to 10,000+ per year using horizontally parted molding machines.
J. R. Hoe & Sons, founded in 1909 with headquarters in Middlesboro, Kentucky, USA, is a manufacturer of iron castings and metal fabrications. The company's product line includes manhole frames and covers, catch basin inlets, downspout boots, and pavement riser rings. These products are used on public and private roads and public spaces. It also produces fabrications for infrastructure projects, and the company's completed projects include highway bridges, light rail, airports, and water treatment facilities.
Benton Foundry Inc., established in 1958 and headquartered in Benton, Pennsylvania, United States, is a manufacturer of gray, ductile iron, and austempered ductile iron castings. The company raised an undisclosed amount of seed funding from Ben Franklin Technology Partners of Northeastern Pennsylvania in 2017 and expanded operations to include heat treating, packaging, and assembly services, and developed and integrate environmental initiatives to ensure eco-friendly casting operations. Key to its operational stability strategy, it produces more than 5,500 different part numbers, serving roughly 300 diversified customers in a multitude of non-automotive industries.
Quaker City Castings, Inc., established in 1932 and located Salem, Ohio, specializes in manufacturing iron, steel, and nickel-alloy castings for application in various industries including locomotive, construction, and military. The casting process uses a no-bake molding process allowing tighter dimensional tolerance. The company also produces engine components including diesel engine piston rings and cylinder sleeves under the brand name "Powerbore". The company operates under ISO 9001:2015 quality standard and uses the latest technology such as FARO Laser ScanArm and 3D-printed sand molds to carry out on-site visual and mechanical inspection to check dimensional accuracy and ensuring that all castings meet customer specifications.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | J. R. Hoe & Sons |
25.0%
|
2 | Benton Foundry, Inc. |
18.8%
|
3 | Willman Industries, Inc. |
18.8%
|
4 | Quaker City Castings, Inc. |
12.5%
|
5 | Torrance Casting, Inc. |
6.3%
|
6 | Charlotte Pipe and Foundry Company |
6.3%
|
7 | U.S. Casting Co. |
6.3%
|
8 | Pacific Alloy Casting Company, Inc. |
6.3%
|
Derivation Method
The ranking is calculated based on the click share within the grey iron casting page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 8 | 100.0% |