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MULTI INTELLIGENCE® (Cutting version) Cutting vibration measurement type i-flash-I-flash
MULTI INTELLIGENCE® (Cutting version) Cutting vibration measurement type i-flash-Yamamoto Metal Manufacturing Co., Ltd.

MULTI INTELLIGENCE® (Cutting version) Cutting vibration measurement type i-flash
Yamamoto Metal Manufacturing Co., Ltd.


About This Product

MULTI INTELLIGENCEⓇ (hereinafter referred to as MI) is an IoT device that can monitor temperature, vibration, and force during machining processes such as cutting and friction stir welding (hereinafter referred to as FSW) in real time. MI has a built-in temperature sensor in the cutting tool/FSW tool, an acceleration sensor, and a force sensor wireless transmitter/receiver inside the holder, so it is possible to wirelessly measure the temperature, vibration, force, etc. of the tool tip/probe tip. It's possible. We provide support in a wide range of areas, including abnormality detection and sign detection in cutting and FSW, tool life determination, and selection of optimal machining conditions. MI is available for sale and rental. We also offer contract testing services using MI. Please take advantage of it. Frequency analysis is possible by high-speed sampling of acceleration data. High-speed data collection allows you to read true waveforms and supports selection of optimal machining conditions. *Only available for machinability evaluation test service and rental service.

■Features

・Display and record acceleration data during machining in real time ・Amplifier, A/D converter, controller, and wireless transmitter/receiver are built into the tool holder. ・Intuitive display and recording software This is a device that can monitor vibration during cutting in real time. Frequency analysis is possible by high-speed sampling of acceleration data. (sampling rate 44.1kHz) *Only available for machinability evaluation test service and rental service. High-speed acceleration data collection allows you to read the true waveform and select the optimal machining conditions to prevent chatter that occurs during machining. By realizing a high-speed sampling rate, it is possible to monitor the acceleration of each blade during machining even during high-speed rotation. We realize "visualization" of machining phenomena and support IoT conversion of cutting machining, selection of optimal machining conditions, and trouble analysis.

■Example of using high-speed acceleration sample data

・Elucidation of chatter vibration phenomenon ・Development tool evaluation ・Machine tool spindle evaluation

  • Product

    MULTI INTELLIGENCE® (Cutting version) Cutting vibration measurement type i-flash

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1 Models of MULTI INTELLIGENCE® (Cutting version) Cutting vibration measurement type i-flash

Image Part Number Price (excluding tax) Power supply Continuous use time Communication distance Wireless transmission sampling rate Maximum rotation speed Maximum tool insertion depth Rotational balance Acceleration detection direction (two modes can be switched) Possible input range Charging time Radio frequency band used Filter characteristics Shank standard Others
MULTI INTELLIGENCE® (Cutting version) Cutting vibration measurement type i-flash-Part Number-I-flash

I-flash

Available upon quote

3.7V lithium ion secondary battery (built into tool holder)

About 2 hours

Approximately 10m (no obstruction)

44.1kHz

BT30,BT40,HSK63A:20,000rpm
BT50,HSK100A:10,000rpm

39mm

1.2g・mm or less

Rotation/translation mode: Perpendicular to rotation axis [X], rotation direction [R]
Orthogonal 2-way mode: Perpendicular to the rotation axis [X], [Y]

[X],[Y] direction: 818m/s2
[R] direction: 163,600rad/s2

Maximum about 2.5H

2.4GHz band

Low pass filter 24kHz
(*2 Frequency characteristic diagram attached)

BT30,BT40,BT50,HSK63A,100A

Rechargeable, coolant external

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