This section provides an overview for automatic welding helmet as well as their applications and principles. Also, please take a look at the list of 22 automatic welding helmet manufacturers and their company rankings. Here are the top-ranked automatic welding helmet companies as of November, 2024: 1.ArcOne, 2.Oxyturbo S.p.A, 3.NINGBO DABU WELDING TECHNOLOGY CO.,LTD.
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An automatic welding helmet is a type of protective gear worn by operators during arc welding, designed to automatically adjust the light transmission.
In arc welding, intense light harmful to the eyes is generated, and without protective measures, various hazards can occur to the eyes. Additionally, sparks generated during welding pose a risk of burns when they come into contact with the skin.
Therefore, operators engaged in arc welding are required to wear protective gear to safeguard their eyes and face. Types of protective gear include handheld, head-worn, and automatic welding helmets. The automatic welding helmet is a high-performance protective gear that reacts to the ignition of the arc, creating a shading film using a liquid Crystal Filter to protect the eyes from harmful light.
The automatic welding helmet is used to protect the eyes and face of workers during welding operations. Harmful effects on the human body during welding include damage to the eyes from intense spatter light, burns from spatter, and inhalation of welding fumes.
Spatter is metal particles that splatter when heated during arc welding, emitting intense light along with heat. Ultraviolet radiation in the wavelength range of 200nm to 380nm and visible light in the range of 400nm to 570nm are particularly harmful to the eyes. Additionally, spatter can cause burns to the skin due to its high temperature.
The automatic welding helmet is a head-worn facegear that covers the entire area above the neck, protecting the head and face. The facial shield automatically darkens upon sensing the arc light, protecting the head, face, and eyes from heat and harmful light.
Certain automatic welding helmets also offer protection against welding fumes.
Welding fumes are metal particles that become airborne when metal spatter during welding cools and forms clusters of metal microparticles. Welding fumes, appearing as white smoke, can accumulate in the body when inhaled, leading to severe health issues such as lung cancer and neurological disorders.
The automatic welding helmet includes sensors that detect the ignition of the arc, a facial shield with an embedded liquid crystal filter, and batteries, solar cells, or both for driving the system.
Sensors are mounted on the automatic welding helmet, ranging from one to several. When the sensors detect the ignition of the arc, a signal is instantly sent to the liquid crystal filter, forming a shading film to reduce the light transmission. The degree of shading varies among products, and some helmets allow adjustment to several levels of shading.
The faster the shading speed from the detection of the arc to the formation of the shading film, the shorter the time the eyes are exposed to potential damage. Shading speeds can be as fast as 0.1 milliseconds.
When the arc is no longer detected, the time taken for the shading film to disappear is called the return speed. The return speed is considerably slower, ranging from tens to about 200 milliseconds, compared to the shading speed.
Additionally, ultraviolet filters (UV filters) and infrared filters (IR filters) are stacked in front and behind the liquid crystal filter. This provides a certain level of eye protection even when the shading film is not active. As a result, the facial shield of the automatic welding helmet is tinted like sunglasses when the liquid crystal filter is not in operation, reducing the transmission of harmful light to some extent.
When selecting an automatic welding helmet, consider factors such as shading level, response speed, weight, and comfort.
The shading level must be chosen appropriately. Insufficient shading against arc light can lead to eye damage due to accumulated exposure. Conversely, excessive shading can make it difficult to see the work area, reducing efficiency. The selection should consider the intensity of the arc during work and the ambient lighting conditions.
Some automatic welding helmets come with a shading adjustment feature.
The faster the response speed, the shorter the time the eyes are exposed to potential damage. Therefore, it is advisable to choose a helmet with a fast response speed.
Furthermore, since automatic welding helmets are worn on the head and may not be frequently removed during extended work periods, it is essential to choose a lightweight helmet with good weight balance to minimize strain on the neck.
*Including some distributors, etc.
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Miller Electric Mfg. LLC (MEM) is an American manufacturer of arc welding and cutting equipment originally founded in 1929 before its acquisition by Illinois Tool Works (ITW) in 1993. Headquartered in Appleton, Wisconsin, the company produces various welders such as tungsten inert gas (TIG) and engine-driven models, wire feeders, and plasma cutters. It also offers related consumables and accessories, such as connector kits, spot welding tongs, safety equipment, and flux-cored wires. MEM products are commonly used in metal fabrication, manufacturing, and construction, as well as in the aviation industry.
Karmor Co. Ltd. established in 2006 in China, is a diversified manufacturer and supplier of global Personal Protective Equipment (PPE). Its product range includes Impact gloves, Safety Gloves, Shoes, and Boots. With safety as focal point, company offers head, eye, face, hearing and hand protection to ensure a standard of work-safe environments for various industries. Karmor keeps on safeguarding clients and employees from workplace hazards, which is reflected in a thorough two-level inspection process before shipping.
Jefferson Professional Tools & Equipment, part of Jefferson Tools (1958), established in 2003 in the UK, is a manufacturer of tools and hardware for professionals. The company has introduced more than 2000 specialist tools and equipment to the UK and Irish markets. The brand boasts a wide range of products for multiple industries including compressors, generators, welders, hand tools, power tools, personal protection equipment and so much more. Providing solutions for industries including construction, manufacturing, engineering, industrial, automotive, DIY and so much more.
Polison Corporation, founded in Kaohsiung, Taiwan, in 1978, is a manufacturer of personal protective equipment (PPE) for professionals. The company offers a range of products, including respirators, face masks, safety helmets, aluminized apparel, and earmuffs. These products cater to the needs of professionals working in various industries such as welding, fabrication, construction, and repair. The company also provide custom PPE solutions, and are certified by UKCA, ANSI, and ANZ. In addition, Polison operates a testing lab to inspect its products before delivering them to customers.
Kseibi Tools Co. Ltd., founded in 2004 and headquartered in Danyang, Jiangsu, China, is a manufacturer and exporter of hardware tools and accessories. The company's wide product range includes cordless drills, grinders, and hammers. It also produces power tools, accessories, measuring tools, and more for trade professionals. These products are used by individual professionals as well as commercial organizations for their hardware tool needs. The company has a global network of distributors that help with marketing and offer clients support services for technical issues.
SENLISWELD founded in Wuxi, Jiangsu, China, in 1999, is a manufacturer of welding automation machines and CNC cutting machines. It manufactures gantry welding machines, beam straightening machines, edge milling machines, CNC plasma cutting machines, and welding rotators. Its wind turbine welding machines are used to weld components of wind turbines. They provide strong, precise welds on tower structures, nacelles, and other parts critical to wind turbine assembly. The company provides services for custom welding solutions, factory inspection, and consultation. It has served SpaceX, Samsung, and Miller.
Vector Welding Technology GmbH, founded in 2014 and headquartered in Köln, Germany, is a manufacturer and distributor of welding equipment. The company's wide product portfolio includes MIG and MAG welding machines, stick welders (ARC), and plasma cutters. It also provides an extensive range of welding accessories, including welding torches, compressors, and welding helmets. The company's products are available to approved individual buyers and commercial clients through certified distributors and major online marketplaces.
Lincoln Electric, established in 1895, is a supplier of cutting-edge products, welding processes, and automated solutions based in Cleveland, Ohio, United States. Lincoln Electric provides equipment, systems, and solutions for every segment of industry around the world. The company offers various products needed for welding and cutting, filler metals, weld fume control, and automation. Lincoln Electric's range of automation solutions includes Laser System Integration and Processing, Metalforming and Press Automation, and various automation needs of the Automotive industry.
Naugra Lab Equipments, based in Haryana, India and established in 1954, is a supplier and manufacturer of mechanical and civil engineering lab equipment. The company offers a wide range of diverse products, including Bitumen Asphalt testing lab equipment, laboratory equipment for civil engineering and soil mechanics, robotics and mechatronics lab equipment, and CAD and CAM lab equipment and software. These engineering products are applied in various fields such as vocational training schools, Instrumentation Labs and Process Control, CAD and Drafting Labs, Electricity and Electronics Lab, HVAC/R, and Information Technology.
RokoWell founded in Rizhao, Shandong, China, in 1997, is a manufacturer and supplier of welding helmets. The company’s product portfolio includes auto-darkening welding helmets, solar-powered auto-welding helmets, welding glasses, and labor protection equipment. Its auto-darkening welding helmet is solar-powered, gets its power from the welding arc, and is used for MIG welding and Tig welding. Its products are ANSI and ISO-9001 certified. The company also provides custom welding helmets, filters, and other accessories.
Oxyturbo S.p.A, established in 1982 and headquartered in Desenzano del Garda, Italy, is a manufacturer and supplier of pressure reducers and gas distribution control systems. The company's product portfolio includes food-grade cylinders, reducers for disposable cylinders, and decompression panels. These products are utilized in various sectors, including the welding industry, oil and gas, as well as the food and beverage industries. The company offers services that encompass technical support, access to product catalogs, and consultations on the utilization of its products.
Airgas, Inc. is an American distributor of specialty gasses and related hardgoods that was established in 1982 following parent company Air Liquide’s acquisition of Connecticut Oxygen. Based in Radnor, Pennsylvania, the company primarily offers gasses for medical and industrial applications, including argon, helium, and acetylene. It also stocks gas-related equipment such as cylinders and flowmeters, as well as welding products, safety products, and tools. Airgas chiefly serves clients in the construction, energy production, chemical processing, and life sciences sectors.
Taheri Enterprises was established in 2006 and is headquartered in Mumbai, India, and the company manufactures safety protection equipment, rubber cable protectors, and industrial products. The portfolio of the company includes fire and heat-resistant clotting, road safety products, industrial & protective clothing, safety products, emergency safety eyewash, and many more. The safety helmet of the company is made with an adjustable head strap to ensure that anyone can wear it. These helmets are made with hard plastic material to ensure maximum protection for the users without any damage.
Pan Taiwan Enterprise Co. Ltd., founded in Taipei, Taiwan, in 1977 is a supplier of industrial safety equipment. The company's product portfolio includes head & face protection, hand & body protection, traffic safety, and facility safety products such as industrial shoes, helmets and ear blogs that are used in manufacturing environments. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. They also offer custom packaging, warehousing, and distribution services.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | ArcOne |
22.2%
|
2 | Oxyturbo S.p.A |
22.2%
|
3 | NINGBO DABU WELDING TECHNOLOGY CO.,LTD |
11.1%
|
4 | WIA |
11.1%
|
5 | JASIC Technologies America Inc |
11.1%
|
6 | VECTOR WELDING TECHNOLOGY GmbH |
11.1%
|
7 | SENLISWELD |
11.1%
|
Derivation Method
The ranking is calculated based on the click share within the automatic welding helmet page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
China | 4 | 30.8% |
United States of America | 2 | 15.4% |
Taiwan | 2 | 15.4% |
India | 2 | 15.4% |
United Kingdom | 1 | 7.7% |
Germany | 1 | 7.7% |
Italy | 1 | 7.7% |