This section provides an overview for electric sanders as well as their applications and principles. Also, please take a look at the list of 41 electric sander manufacturers and their company rankings. Here are the top-ranked electric sander companies as of November, 2024: 1.KWH Mirka, Ltd., 2.Sparky, 3.Lee Valley Tools Ltd..
Table of Contents
An electric sander is an electric tool that grinds and polishes wood, metal, and other materials by rotating, reciprocating, or vibrating a sandpaper or cloth file.
Due to its ability to grind and polish in a short time, an electric sander is useful in the manufacturing, construction, and DIY industries. Since there are different types in terms of grinding strength and the shape of the grinding section, using the type appropriate for the purpose of the work will lead to the expected finish.
In addition, there are power-supply types and battery types. Therefore, it is advisable to select the type that best suits the work environment.
This tool is used for a wide range of applications, from general DIY to professional sites. Although sanding can be done using sandpaper, using electric sanders for large work areas will not only improve work efficiency but also produce a uniform finish.
When wood is freshly cut, the surface may be rough, scratched, or dirty. By sanding the surface with electric sanders and smoothing it out, subsequent painting and finishing materials can be applied more easily. It is also often used for chamfering and shaving materials.
While a planer smooths the surface of wood by cutting a thin slice off the surface, electric sanders smooth the surface of wood by scraping it with a fine file. The finished surface will soak up the liquid, so a coat of paint or finishing material must be applied.
Basically, electric sanders have a file (sandpaper) or cloth file attached to their base, and the file is rotated, reciprocated, or vibrated to sand the material. Since the power source is electric, the work effort can be greatly reduced compared to manual operation.
A pulley is fixed to the motor's rotating shaft. A pulley is a so-called pulley, which is a part that transmits power from the motor, the power source, using a belt.
The pulley is located off-center (eccentric) from the motor's axis of rotation, so it rotates while oscillating slightly (eccentric motion).
Orbital sanders are sanders that vibrate a square pad. Orbital sanders are mainly suited for sanding soft materials.
Because it vibrates finely, it prevents over-shaving. The large pad area makes it ideal for sanding large objects. Commercially available paper files can be used.
The structure of the corner sander is similar to that of the orbital sander. However, the ground surface has a pointed tip like an iron. It is suitable for sanding small and narrow areas and for sanding already assembled parts.
Like the orbital sander, the random sander has a pulley attached to the motor shaft. However, it is eccentric to a greater degree than the orbital sander, causing more powerful vibrations, and the pad is rotating, making it more abrasive.
It also has a narrower ground contact area than the orbital sander, and its circular shape makes it suitable for polishing not only flat surfaces but also gently curved surfaces. By replacing the file with a sponge or wool puff, it can also be used for polishing and waxing.
Belt sanders are sanders that rotate a belt of sandpaper attached to front and rear pulleys (pulleys) to perform powerful sanding. Due to its strong sanding power, it is suitable for rough sanding and paint removal rather than finishing work.
The belt is available in narrow and wide widths, allowing for the sanding of small and large parts. Safety attire and protective equipment should be worn when using the belt, as it can be dangerous if fingers or other objects get caught in it.
There are also types that can be used as tabletop sanders when fixed to a desk.
When selecting electric sanders, the precision of the sanding and the size of the area to be sanded should also be considered.
There are two types of power sources: one is connected to the power source with a power cord and the other is battery-powered. The power cord type is suitable for long-time use, while the battery type is suitable for easy handling.
Electric sanders generate a lot of fine dust from wood and metal. Wearing goggles or a mask prevents dust from being inhaled or getting into the eyes. Recently, many models have been equipped with a dust collector, which is very convenient.
By changing the coarseness of the file, it is possible to use single electric sanders for everything from rough grinding to final polishing. When using electric sanders, it vibrates very strongly. To prevent accidents, the switch should always be turned on while holding the sander with both hands.
Grinders are similar to electric sanders, but these are devices that perform "polishing, grinding, cutting," etc., by rotating a grinding wheel.
*Including some distributors, etc.
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Laguna Tools, founded in 1983 and headquartered in Grand Prairie, Texas, is a manufacturer of CNC machinery and tools designed for woodworking and metalworking across various industrial sectors. Its product lineup encompasses CNC CO2 lasers, fiber lasers, laser marking machines, and plasma cutters. Furthermore, it offers a range of pre-owned demo, showroom, used, and reconditioned machines at reduced prices. The company serves to numerous industries such as manufacturing, aerospace, automotive, furniture, and fabrication.
Airvantage Tools Inc., founded in the United States, is a manufacturer of pneumatic tools, electric tools, and hand tools. The company's product portfolio includes impact wrenches, grinders, sanders, and other air-powered solutions designed to streamline various tasks in automotive, manufacturing, and construction. It also offers a selection of electric tools including electric drills, saws, and other equipment suitable for both professional and DIY applications. Its products are used in used in manufacturing facilities and construction sites for tasks ranging from assembly to metalwork.
ENVISYS, founded in the United States in 1967, is a manufacturer of coated abrasives. The company offers a comprehensive range of coated abrasive products, including sandpaper, abrasive belts, rolls, sheets, and discs. It also provides extensive technical assistance, training, and customer support to achieve optimal results with its coated abrasives. Its products are used in the woodworking industry for tasks such as sanding, shaping, and finishing wood products, as well as in the metalworking and fabrication sector and automotive refinishing, bodywork, and aircraft maintenance.
3D Car Care, based in California, USA, is a manufacturer of car detailing products. The company provides car detailing products that are formulated and developed with green, biodegradable and natural ingredients. The products include interior and exterior car wash products, paints, waxes, polishing products as well as buffing and sanding products. The company provides its products to individuals, detailers, body shops, and car washes around the world. It also offers various resources like SDS sheets and how-to articles for product usage on the website.
Snap-on Incorporated, a company founded in 1920, based in Kenosha, Wisconsin, USA, is a manufacturer and marketer of high-end tools and equipment for professional use in the transportation sector. The company provides a range of products, including wrenches, sockets, screwdrivers, pliers, diagnostic tools, power tools, and storage devices. These items are designed to satisfy the requirements of customers in the automotive, heavy-duty, equipment, marine, aviation, and railroad industries. It also provides customers with digital printing, graphic design, and engineering support services.
Makita U.S.A., Inc., founded in 1915 and headquartered in La Mirada, California, is an American manufacturer specializing in industrial power tools. Since the launch of its first cordless power tool in 1978, Makita has continuously expanded its product offerings. Currently, the company provides three cordless equipment and tool systems, namely XGT (40V/80V maximum system with over 125 products), LXT (18V slide-style batteries system with over 325 products), and CXT (compact 12V maximum system with over 70 products). Additionally, Makita offers a diverse range of accessories, including X-LOCK angle grinders, Impact XPS premier bits and fastening accessories, and MAKPAC modular storage solutions.
3M Company was founded in 1902 and is headquartered in St. Paul, Minnesota. 3M provides diversified technology services globally. 3M operates through four segments: Safety and Industrial, Transportation and Electronics, Health Care, and Consumer. The Safety and Industrial segment offerings include industrial abrasives, masking, and natural and color-coated mineral granules for shingles. The Transportation and Electronics segment offerings include ceramic solutions, light management films, and electronics assembly solutions. The Healthcare segment offerings include wound care, dentistry and orthodontia solutions, and filtration and purification systems. The Consumer segment offerings include consumer bandages, picture hanging, and stationery products.
ATI Industrial Automation is a global engineering-based developer specialising in robotic accessories, robot arm tooling, torque sensing systems, robotic collision chargers, etc. that improve robotic productivity. It was founded in 1989. Many mechanical, electrical, and software engineers work at ATI. All of their products meet the requirement of ISO9001 certifications. Products manufactured at their company are subjected to strict quality assurance and inspection guidelines before they are sent to clients. Their products are widely employed in different markets, including electronics, nuclear, applied research, and aerospace.
Pan American Tool Corporation, established in 1986, is based in Fort Lauderdale, Florida, as a supplier of aircraft cutting tools. It offers various products such as metal cutting tools, nova pneumatic tools, cobalt jobber drills, threaded shank adapter drills, and carbide drills. The majority of its products are utilized in the aviation and aerospace industries. In addition, its products are supplied to 600 airlines, 1,500 aviation MRO facilities as well as fixed-wing and rotary-wing aircraft manufacturers, which cover over 70 countries. Moreover, the company obtained ISO 9001 certification for its quality management system.
Festool USA, founded in 1925 and based in Lebanon, Indiana, is a manufacturer and supplier of German-engineered power tools, finishing equipment, and storage solutions. The company manufactures portable power tools, top rock blue tooth speakers, cordless hammer drills, dust extractors, plunge cut track saws, joining machines, routers and more. Its customers include construction work professionals and DIYers belonging to construction, carpentry, woodworking, and renovation-related industries. Its customers use the Route for advanced order tracking.
Standard Tools and Equipment Co., an American company founded in 1979 and headquartered in Greensboro, North Carolina, is a manufacturer and distributor of paint booths. The company's product portfolio includes paint booths, frame straightening equipment, auto body shop equipment, car lifts and jacks, and wheel alignment systems. These products are utilized by various industries, including auto body repair shops, automotive service centers, auto painting and refinishing facilities, tire and wheel service centers, and manufacturing facilities. The company provides customer services, including custom engineering, fast shipping, technical support, local pickups, and shipping and delivery.
AutoZone, Inc, an American company founded in 1979 and headquartered in Forrest City, Arkansas, is a supplier and distributor of automotive replacement parts and accessories. The company's product portfolio includes batteries, brake pads, brake rotors, powersport batteries, and floor mats. The industries that utilize these products include automotive manufacturing, auto dealerships, the powersports industry, general consumers, and automotive repair and maintenance. The company provides customer services, including in-store assistance, online ordering, in-store pickup, delivery options, and repairs and maintenance services.
Dewalt Inc. is a power tool manufacturing firm started in 1924 by Raymond DeWalt. It began as a small enterprise in Maryland but quickly expanded. They were reformed and reincorporated as DeWalt Inc. in 1947 and were purchased by American Machine & Foundry Co.Inc in 1949. Dewalt Inc. provides a diverse range of products such as power tools, hand tools, accessories, outdoor equipment, and workplace equipment. As of 2001, they produced and sold over 200 hand power equipment and 800 accessories. DeWalt is now a well-known tool brand among commercial contractors.
2Sand.com, LLC, founded in 2005, is based in Bethesda, Maryland, United States is a supplier of abrasive grit sandpaper and sanding products. The company caters its products to woodworking and woodturning workshops, auto-body shops, painting contractors, and fiberglass fabricators. The company offers different products, such as sanding belts, sanding discs, sandpaper sheets, and other sanding accessories. The company has been supplying coated abrasives to industrial and personal users. The company has all the sanding products needed by a customer.
National Abrasives Inc. founded in Lewisberry, Pennsylvania, USA, in 2000, is a distributor of bonded/coated abrasives and related products. The company distributes products including abrasive compounds, brushes, buffers, gloves, and pneumatic air tools. Its Mirka orbital sanders are used in woodworking and finishing applications to sand surfaces in a circular motion. They are designed to provide a smooth, swirl-free finish. The company also offers the services of grinding and sanding. It distributes products from brands including Mirka, VSM, and SIA. Its products are ISO-9001 certified.
Sparky, established in 1994 in Sofia, Bulgaria, is a manufacturer of concrete, metal cutting, woodworking, and special power tools and accessories. The company makes power tools such as large angle grinders, circular and miter saws, cord drill sets, drywall screwdrivers, and rotary hammers, which it ships to Russia, Bulgaria, Poland, Ukraine, and the United Kingdom. It also provides the following accessories: drill bits for concrete, diamond sanding discs, jig saw blades, sanding and finishing discs, and safety guards.
Elektrowerkzeuge GmbH Eibenstock is a German ISO 9001-certified power tools manufacturer that was established in 1919 in Eibenstock, Saxony. The company's products include power tools and equipment for a wide range of industrial applications such as drilling, smoothing, or cutting various materials. These tools include diamond core drills, sanders, and dust extractors. It also offers drill bits, polishing pads, and alloy-fabricated blades. The company provides additional spare parts, repair, and personnel training services. Its products are mainly used by clients in construction, stonemasonry, and civil engineering.
Sumake Industrial Co., Ltd., founded in 1997 and based in Taipei City, Taiwan, is a manufacturer and supplier specializing in direct current (DC) and pneumatic tools, as well as compressors. Their product portfolio includes assembly, cordless, electric, and pneumatic tools. Additionally, Sumake offers various types of air compressors, including mini, piston (belt), portable, and screw compressors, along with associated parts and accessories like cast iron pumps (compressor heads). Supporting their production operations, Sumake has a compressor facility, established as a joint venture with Lacmé, a French manufacturer. The company provides workshop equipment, such as air tapping machines, vacuum cleaners, and more.
Milwaukee Tool Asia, established in 1924 and headquartered in Brookfield, Wisconsin, is a manfaucturer and supplier of construction tools. The company produces durable power tools, accessories, and hand tools designed for professional users worldwide. Its product range encompasses various tools such as drilling tools, fastening tools, concrete drilling and demolition tools, sawing and cutting tools, and grinders. Additionally, the company also offers repair services for its tools, ensuring a comprehensive support system for its product line.
Porter-Cable, established in 1906 and based in Towson, Maryland, is a manufacturer of professional power tools The company offers a wide range of products, including an extensive range of corded and cordless tools, catering to woodworkers, metalworkers, contractors, and DIY enthusiasts. Porter-Cable has empowered customers' projects by providing multiple electrical solutions that include combo kits and saws. Outstanding in the power tool business through consistent service and support, their performance tools have earned them multiple awards and valuable partnerships while becoming a dependable choice for various applications.
Lee Valley Tools Ltd. founded in 1978, and located in Ottawa, Ontario, is a manufacturer of tools for woodworking and gardening. It produces a range of fasteners, including drywall screws, chipboard screws, machine screws, self-tapping screws, and self-drilling screws. It employs advanced manufacturing equipment, such as head making machines, thread rolling machines, net furnaces, and inspection tools like micro hardness testers and microstructure testers. The company has achieved ISO (International Quality System) certification for its standardized production processes.
Clarke American Sanders, headquartered in Sparta, North Carolina, has been a manufacturer of wood floor sanders since 1916. It is a subsidiary of Amano Corporation, a manufacturing conglomerate listed on the Tokyo Stock Exchange. The company offers a range of products, including floor sanding machines, floor edgers, and floor scrubbers. These products are designed for use in the flooring industry, utilized in sanding, edging, and maintaining wooden floors to achieve a pristine and polished finish.
Rupes is a manufacturer of professional electric and pneumatic tools for the automotive, woodworking, and marine industries that was established in 1947 and is headquartered in Vermezzo, Milan, Italy. The company produces a wide range of tools, including polishers, buffers, and sanders. Its products are used by a number of professional detailers, body shops, and woodworkers around the world. Rupes also provides solutions for detailing, sanding, and polishing applications as well as other range of services, including merchandising, accessories, training, support, and spare parts.
Robert Bosch Tool Corporation, headquartered in Mount Prospect, Illinois, is a manufacturer of power tools and accessories, established in 2003 when Robert Bosch GmbH merged its North American power tool and power tool accessory divisions into one organization. Bosch Tools offers a range of power tool lineups under various brands, including Bosch, Dremel, Neff, and others. Their product offerings include measuring and layout tools like laser and optical leveling devices, as well as 18-Volt cordless power tools like rotary and oscillating tools. Additionally, the company has developed a Tool Module to monitor and customize their tools using the Bosch Toolbox mobile application.
Dremel, founded in 1932, is known as the inventor of the high-speed rotary tool and manufacturer of power tools based in the United States. The company's products has been empowering creativity by building intuitive products and an ecosystem of multiple solutions, from home repairs and upgrades to design projects and arts and crafts. Driven by a love of DIY and the power of self-accomplishment, they are cultivating a movement of future hands-on generations by reimagining sustainable solutions for the passionate DIYers of today and tomorrow.
SurfPrep Sanding (SurfPrep), founded in 1978 with its headquarters and production facilities located in Lake Elsinore, California, United States, is an abrasive manufacturer that sells sanding tool boxes, industrial sanding system kits, and accessories through dealerships across the USA. The company's hero product is its pro sanding system kit, with a full complement of abrasive packs and pro tools that include LED lights, vacuums, and sanding stations. It also offers refurbished products and customer after-sales service that includes repairs and replacements backed by warranties, including its air sander lifetime warranty program.
RYOBI was established in 1943 and is a manufacturer of builders' hardwares based in Fuchu, Hiroshima, Japan. The company sells various products such as air compressors, garden shredders, glue guns, pest control, and rotary hammers. The products are branded into different categories based on platforms such as 18V One+, 40V, 80V, USB Lithium, and Link Storage. The company is affiliated with The Home Depot as the exclusive seller and distributor of the products. The company also marketed the DIY product line under the brand of Ryobi Nation.
Ronix, founded in 2004 and based in Germany, manufactures and supplies tools and spare parts for construction and maintenance. The company delivers a variety of 34000 spare parts and above 2000 tools in more than 90 countries. It manufactures hand tools, power tools, lifting equipment, measuring tools, work lights, safety equipment, car jacks and more. Ronix manufactures its products at a warehouse with a 30,000 m2 area and delivers all the orders within 15 days.
KWH Mirka, Ltd., founded in 1943 and based in Finland, manufactures abrasives, tools and polishing compounds. It specializes in wood, collision repair, construction, marine surface, tool manufacturing and automotive industries. The company supplies surface finishing technology and sanding solutions, including high gloss polishing of wood surfaces, automotive post-paint polishing and more. Its products include power tools; dust-free sanding; abrasives and compounds; consumables and accessories; and super abrasives for local and global customers. Mirka products come with a 2+1 year warranty.
Canadian Tire Corporation, established in 1922 and headquartered in Toronto, Ontario, Canada, serves as a distributor and supplier of a diverse array of products. It operates as a conglomerate encompassing a retail segment, a financial services division, and CT REIT. The retail business is led by Canadian Tire, offering a wide range of products catering to various aspects of Canadian life, including living, playing, fixing, automotive, and seasonal & gardening categories. The comany's extensive network comprises 1,700 retail and gasoline outlets, supported and reinforced by the financial services division.
Bunnings, established in 1886 in Australia, is a retailer and supplier of home improvement and outdoor living products. The company, initially started with sawmilling, expanded into the retail sector in 1952, purchasing several hardware stores. Today, it caters to both consumer and commercial customers in Australia and New Zealand, supplying project builders, commercial tradespeople, and the housing industry. It has achieved significant growth over the years. In 2020, it acquired Adelaide Tools (now Tool Kit Depot), which now has 11 stores. It also acquired Beaumont Tiles in 2021, which has 115 stores.
B&Q, founded in 1969 and based in Southampton, UK, is a supplier of home improvement and garden living materials. The company offers various products under home and furniture, kitchen & appliances, lighting & electrical, and more. The company also provides an energy-saving service that offers personalized guidance on suitable products that customers need for their homes and how to get work completed. The company uses the customer’s home address to gather available data such as its age, construction, and EPC rating, along with understanding the current energy usage to discover how energy bills and carbon emissions can be reduced.
MSC Industrial Supply Co. is based in New York, New York, USA, and is a distributor and supplier of metalworking products as well as maintenance, repair and operations (MRO) equipment that was established in 1941 as a subsidiary of MSC Industrial Direct Co., Inc. The company primarily produces holemakers such as reamers and taps, milling equipment such as face mills and indexable inserts, and fixed abrasives such as wheels and belts. It also offers safety equipment such as respirators, reflective signage, and protective eyewear. The company’s products are mainly used in industrial manufacturing operations, with additional applications in construction.
Painters Solutions., founded in the United States, is a supplier of painting supplies and tools. The company offers an extensive selection of paints, coatings, and finishes for various applications, including interior, exterior, industrial, and specialty coatings, a range of tools and accessories includes brushes, rollers, sprayers, drop cloths, masking tape, and everything needed to facilitate smooth and professional painting and a variety of products for surface preparation, such as sandpapers, primers, and cleaning solutions.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | KWH Mirka, Ltd. |
13.7%
|
2 | Sparky |
7.8%
|
3 | Lee Valley Tools Ltd. |
7.8%
|
4 | Airvantage Tools Inc. |
7.8%
|
5 | Makita U.S.A., Inc. |
5.9%
|
6 | 3M |
5.9%
|
7 | Painters Solutions. |
3.9%
|
8 | METABO |
3.9%
|
9 | Laguna Tools |
3.9%
|
10 | Ronix |
3.9%
|
Derivation Method
The ranking is calculated based on the click share within the electric sander page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 19 | 73.1% |
Germany | 2 | 7.7% |
Bulgaria | 1 | 3.8% |
Taiwan | 1 | 3.8% |
Japan | 1 | 3.8% |
United Kingdom | 1 | 3.8% |
Canada | 1 | 3.8% |